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Need help removing an exhaust bolt. Mansfield, MA (Read 61 times)

Steve Gavrilles

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Need help removing an exhaust bolt. Mansfield, MA
05/14/15 at 10:08:26

When removing an exhaust stud over the fall, one of them broke. A friend of mine tried using an extractor and slotting it, but it won't come out. Any help would be greatly appreciated as I don't really want to replace the head if I don't NEED to.

I'm located in Mansfield, MA. So the closer to there you are, the better..I can't drive it like this.

Thanks!!

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Dave

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Re: Need help removing an exhaust bolt. Mansfield
Reply #1 - 05/14/15 at 10:43:33

A few threads that showed up when I used the Search function for "exhaust stud".

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1385322242/0

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1342022701/0

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1219186446/0#0

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1211026924/0

Someday I will be old......But not today!

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Steve Gavrilles YaBB Newbies Offline SuzukiSavage.com Rocks! Posts: 2	Re: Need help removing an exhaust bolt. Mansfield Reply #2 - 05/14/15 at 10:49:40 Do any of these links physically remove the bolt for me? Because that's what I'm looking for.
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Gary_in_NJ Serious Thumper Offline LS650 Cafe Racer Posts: 2633 Amongst the Twisty Roads	Re: Need help removing an exhaust bolt. Mansfield Reply #3 - 05/14/15 at 12:22:43 It's not gonna remove itself, and since you don't want to give it another go you'll have to ride or transport it to a shop. If it's not to buggered up they should be able to extract it. Otherwise they'll drill it and helicoil it.
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Re: Need help removing an exhaust bolt. Mansfield
Reply #4 - 05/14/15 at 14:46:43

Gary_in_NJ wrote on 05/14/15 at 12:22:43:

It's not gonna remove itself, and since you don't want to give it another go you'll have to ride or transport it to a shop. If it's not to buggered up they should be able to extract it. Otherwise they'll drill it and helicoil it.

+1

And I'll add, this is an expensive bit of metal. Bugger it up and you're screwed. Take it to a professional.

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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: Need help removing an exhaust bolt. Mansfield Reply #5 - 05/14/15 at 16:49:09 Id be looking around at machine shops. Look for one with a bike or two,ridden by employees. If you can ride it, take it and show it. If it's apart, take pics, I have been wrenching on stuff for decades. I would be looking for help. A mistake here would cost too much.
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old.indian Serious Thumper Offline Fighting Foreign Terrorism since 1492 Posts: 975 Central New Mexico Gender:	Re: Need help removing an exhaust bolt. Mansfield Reply #6 - 05/14/15 at 17:57:17 If you have trouble finding a "biker shop" try a shop that specializes in high performance or rare antique engines. (You would be surprised how easy it is to snap a stud, or a bolt, in an 80 year motor.)
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