Home
Forum
Search
Login
Register
Merch
Donate
Welcome, Guest. Please
Login
or
Register
::
View Members
SuzukiSavage.com
›
General Category
›
Rubber Side Down!
› Installing ryca thumb decomp lever
(Moderators:
verslagen1
,
Dave
,
Serowbot
)
‹
Previous topic
|
Next topic
›
Pages: 1
Installing ryca thumb decomp lever (Read 114 times)
Rylee
Senior Member
Offline
SuzukiSavage.com
Rocks!
Posts: 312
Long Beach California
Gender:
Installing ryca thumb decomp lever
03/09/15 at 21:38:06
So I bought the bike with the decomp system removed but without any type of manual decomp setup. Grabbed the thumb lever off the RYCA website and was ready to install it. The photo shows what's left from PO removing the original setup. I tried to watch the tutorials on the RYCA YouTube but it doesn't show the actual installation process. My problem is as I turn the bolt with the wrench it just actuates the decomp and doesn't seem as if there's a stop. I'm scared to turn it to far in the event I may damage something. Is there some sort of way to hold the valve closed to break the nut loose that I'm missing. Or will it actually stop turning forward and allow me to break the nut loose.
Back to top
image_218.jpg
96 Bobber
IP Logged
verslagen1
YaBB Moderator
ModSquad
Offline
Where there's a
will, I want to be
in it.
Posts: 28886
L.A. California
Gender:
Re: Installing ryca thumb decomp lever
Reply #1 -
03/09/15 at 22:30:01
dave's your guy, he's probably done it.
I'd guess that you put a crescent wrench on the shaft inside the valve inspection cover.
Back to top
Versey's Place
Tech Section Index
IP Logged
Dave
YaBB Moderator
ModSquad
Offline
SuzukiSavage.com
Rocks!
Posts: 18099
Camp Springs, Kentucky
Gender:
Re: Installing ryca thumb decomp lever
Reply #2 -
03/10/15 at 03:10:20
Hey....Glad to know I might be good at something!
You can turn the shaft.....I don't believe there is a stop of any kind and it will just keep on turning. If you can turn the shaft without resistance - that means the exhaust valves are open.....you could rotate the crankshaft and get the valves closed and that may offer enough resistance to allow you to take the nut off.
As a last resort - find the correct sized very skinny wrench to put on the flats if the shaft where the lever is supposed to go. If you have to make one.....used the RYCA lever as a pattern for the size of the flats.
Back to top
Someday I will be old......But not today!
IP Logged
justin_o_guy2
Serious Thumper
Offline
What happened?
Posts: 55279
East Texas, 1/2 dallas/la.
Re: Installing ryca thumb decomp lever
Reply #3 -
03/10/15 at 03:23:05
Maybe summa them needle nose vise grip..
Back to top
The people never give up their liberties but under some delusion.- Edmund Burke.
IP Logged
Gary_in_NJ
Serious Thumper
Offline
LS650 Cafe Racer
Posts: 2633
Amongst the Twisty Roads
Re: Installing ryca thumb decomp lever
Reply #4 -
03/10/15 at 05:11:11
I put a C-clamp on the arm. This held it in place while I removed the arm.
Back to top
A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=>
http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
IP Logged
Rylee
Senior Member
Offline
SuzukiSavage.com
Rocks!
Posts: 312
Long Beach California
Gender:
Re: Installing ryca thumb decomp lever
Reply #5 -
03/10/15 at 09:10:14
Thanks for allthe replies. There really doesn't seem like enough exslosed area to grab the shaft itself. I tried using the thumb lever to grab it and break the nut free but it just slipped off. I'm gonna open the inspection plate and see if I can pin it in there.
Back to top
96 Bobber
IP Logged
Gary_in_NJ
Serious Thumper
Offline
LS650 Cafe Racer
Posts: 2633
Amongst the Twisty Roads
Re: Installing ryca thumb decomp lever
Reply #6 -
03/10/15 at 09:50:01
I found that a 1-1/2" C-clamp from the top side of the lever to the upper surface area/cavity where the spark plug resides held the lever in the down position. I just did this two weeks ago so I know it works.
Back to top
A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=>
http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
IP Logged
Dave
YaBB Moderator
ModSquad
Offline
SuzukiSavage.com
Rocks!
Posts: 18099
Camp Springs, Kentucky
Gender:
Re: Installing ryca thumb decomp lever
Reply #7 -
03/10/15 at 10:00:47
Gary_in_NJ wrote
on 03/10/15 at 09:50:01:
I found that a 1-1/2" C-clamp from the top side of the lever to the upper surface area/cavity where the spark plug resides held the lever in the down position. I just did this two weeks ago so I know it works.
Gary.....He does not have a lever on the shaft. The previous owner took the lever off, and then tightened the nut on the shaft.....without any lever.
There really isn't anything inside to grab either.......it is a round shaft with a bit of a ramp ground away.
I would suggest getting the engine where the valve springs are pushing down - then using an impact to jar the nut loose and hopefully not rotate the decompression shaft in the process.
And....if you take out the retaining bolt....the one that is at a 45 degree angle - can you remove the shaft completely and then stick it in a soft vice to hold it while you take the nut off? It looks like the shaft can come out.........?
http://www.hondaofflorence.com/fiche_section_detail.asp?section=432118&catego...
Back to top
Someday I will be old......But not today!
IP Logged
justin_o_guy2
Serious Thumper
Offline
What happened?
Posts: 55279
East Texas, 1/2 dallas/la.
Re: Installing ryca thumb decomp lever
Reply #8 -
03/10/15 at 10:29:35
Penetrating oil,heat nut with soldering gun, ice on shaft, quick ,,wrench on and slap it..good luck
Use Dave's setup,,
Back to top
The people never give up their liberties but under some delusion.- Edmund Burke.
IP Logged
Gary_in_NJ
Serious Thumper
Offline
LS650 Cafe Racer
Posts: 2633
Amongst the Twisty Roads
Re: Installing ryca thumb decomp lever
Reply #9 -
03/10/15 at 11:21:13
Dave wrote
on 03/10/15 at 10:00:47:
He does not have a lever on the shaft. The previous owner took the lever off, and then tightened the nut on the shaft.....without any lever.
I had to turn my laptop sideways to understand the photo. Now I see the problem.
Back to top
A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=>
http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
IP Logged
Dave
YaBB Moderator
ModSquad
Offline
SuzukiSavage.com
Rocks!
Posts: 18099
Camp Springs, Kentucky
Gender:
Re: Installing ryca thumb decomp lever
Reply #10 -
03/10/15 at 11:46:41
Gary_in_NJ wrote
on 03/10/15 at 11:21:13:
Dave wrote
on 03/10/15 at 10:00:47:
He does not have a lever on the shaft. The previous owner took the lever off, and then tightened the nut on the shaft.....without any lever.
I had to turn my laptop sideways to understand the photo. Now I see the problem.
I think that if the retaining bolt is taken out...the shaft will slide right out...and then he can get a grip on it and have the nut off easily.
Back to top
Someday I will be old......But not today!
IP Logged
Pages: 1
‹
Previous topic
|
Next topic
›
Forum Jump »
» 10 most recent posts
» 10 most recent topics
General Category
»» Rubber Side Down!
- Technical Documents/Reference
- The Marketplace
- The Cafe
- Politics, Religion (Tall Table)
- Forum Upgrade Issues / Tests
« Home
« Home
SuzukiSavage.com
09/28/24 at 00:29:01
›
General Category
›
Rubber Side Down!
› Installing ryca thumb decomp lever
SuzukiSavage.com
» Powered by
YaBB 2.2
!
YaBB
© 2000-2007. All Rights Reserved.