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Soldering cable tips/making cable stops (Read 181 times)
jcstokes
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Re: Soldering cable tips/making cable stops
Reply #15 - 12/11/14 at 23:21:12
 
I believe ED L has a valid point, an old plumber I knew used a similar tactic when soldering Y shaped copper pipe. He would cut his pipe angles and use a sooty flame from a blow lamp to black the inside of the pipes. He would then solder the outside and any excess solder on the inside dropped away when he tapped the completed joint.
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justin_o_guy2
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Re: Soldering cable tips/making cable stops
Reply #16 - 12/14/14 at 09:25:57
 
I go to some very time consuming lengths when Im using epoxy on things that I ONLY want the epoxy in certain places on.,, And sometimes I have to make sure solder isnt allowed to run into places I dont want it..This soot idea is one Ill be remembering and trying. Get stuff sooty, then clean where the stikkum is sposed to be.. sounds like s good answer to me, Thank You folks..
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Dave
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Re: Soldering cable tips/making cable stops
Reply #17 - 12/21/14 at 08:52:43
 
Well, curiosity got the best of me, and I decided to try the soot from a candle to help prevent the solder from sticking, and to try dumping the molten solder into the mold instead of using the mold to melt the solder.

I used the candle to blacken the mold, you have to stick the mold into the candle flame to get the soot on it.  I then made a hole in a small piece of aluminum and threaded in a long screw as a handle to melt the solder in.  I also tinned the end of the cable before placing it in the mold.


I then heated up the mold, and then switched the torch to the aluminum cup and melted the solder.  You evidently can't pour molten solder slowly, and when I tipped the cup the solder just flew out in a molten lump.  I scraped the excess off quickly with a piece of wood.  I let it cool a few minutes until the shine was gone from the surface of the solder and it didn't move when I poked it.


I then took the mod apart, and the first half came right off! Smiley


With a little filing to get rid of the cone at the bottom.....it looks great!


If you are only making 1 or 2 cables and you have a lathe, it is faster to just make a brass fitting and solder it on.  If you were making a bunch of cables, have a drill press and a hacksaw - it is probably worth making a mold.


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Re: Soldering cable tips/making cable stops
Reply #18 - 12/21/14 at 09:06:46
 
That looks top notch!  Great trick with the soot  Wink
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Re: Soldering cable tips/making cable stops
Reply #19 - 12/21/14 at 09:24:23
 
I think that's worth a tech section post.   Cool
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