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Installing new turn signals and getting sparks (Read 80 times)
JohnsonLager
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Installing new turn signals and getting sparks
07/07/14 at 15:08:29
 
I'm new to electrical work.  I'm installing mini bullet front turn signals and when I bolt them in tight they don't work.  When they are in loose, they will short out.  Some of the metal to metal contact is producing sparks.  Any recommendations?  There isn't a lot of room between the light post and the slot to wrap the post or use a rubber insert.
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Demin
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Re: Installing new turn signals and getting sparks
Reply #1 - 07/07/14 at 15:19:40
 
Pics of lights?1 wire or 2?If they are a single wire that would be to hot and ground through the housing.

These are 2 wire and grounded through the housing.They are 2 element.Run and turn.

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JohnsonLager
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Re: Installing new turn signals and getting sparks
Reply #2 - 07/07/14 at 15:22:18
 
I'll post a picture of the lights but yes they are two wires like the ones in the picture.  I believe they are single element.
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JohnsonLager
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Re: Installing new turn signals and getting sparks
Reply #3 - 07/07/14 at 15:23:16
 
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Demin
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Re: Installing new turn signals and getting sparks
Reply #4 - 07/07/14 at 17:48:36
 
Take the bulb out and see if it has 1 or 2 contacts on the base.If it has 1 then the black wire should be your ground.Bolt them on.Hook red wire to turn signal wire in harness and touch black to a good ground.They should work then.They might not be internally grounded through the light's body.
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Seaweednh
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Re: Installing new turn signals and getting sparks
Reply #5 - 07/07/14 at 18:31:37
 
Reverse your wires.  You wired your hot wire to the ground and it's a direct short circuit the the frame
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Dave
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Re: Installing new turn signals and getting sparks
Reply #6 - 07/07/14 at 18:38:36
 
You might find this hard to believe.....but Suzuki uses a solid black wire for the power to the left turn signal for 2004 and later bikes.....the black wire with the white tracer is the ground.

Here is a link to the wiring diagrams in the Tech Section.  Different years have different colored wires.

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1294779818

Dave
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JohnsonLager
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Re: Installing new turn signals and getting sparks
Reply #7 - 07/07/14 at 23:00:36
 
Thanks Denim, Dave and Seaweednh.
Great advice.  I had the wires crossed.  I had the solid black going to my ground.  I didn't realize it right away because I didn't think the lights would work at all with the wires crossed.  I switched them and have installed the signals and they work great.
Thanks again.
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