SuzukiSavage.com - how to remover gas cap lock

dirty dog Junior Member Offline SuzukiSavage.com Rocks! Posts: 75 Portsmouth Ohio Gender:	how to remover gas cap lock 09/24/13 at 11:28:15 any one know how to get the lock out of the gas cap?
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verslagen1 YaBB Moderator ModSquad Offline Where there's a will, I want to be in it. Posts: 28887 L.A. California Gender:	Re: how to remover gas cap lock Reply #1 - 09/24/13 at 11:39:49 Easiest way is to pick it. Last gasp is to drill it. There are some instructions on the web, but basically apply a little torque to the cylinder and stroke the pins with a wire and it'll pop open. drilling it is not easy cause of the style of pins. So I'd rather take it to a locksmith if you can't getrdone.
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Dave YaBB Moderator ModSquad Offline SuzukiSavage.com Rocks! Posts: 18101 Camp Springs, Kentucky Gender:	Re: how to remover gas cap lock Reply #2 - 09/24/13 at 12:11:53 I am not sure I understand the question. Is your cap still working....and you want to take the lock out and change it? Or you want to make it so that it does not need a key? Or the cap is locked (and stuck) in the fuel tank? Dave
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dirty dog Junior Member Offline SuzukiSavage.com Rocks! Posts: 75 Portsmouth Ohio Gender:	Re: how to remover gas cap lock Reply #3 - 09/24/13 at 12:43:47 no I got a cap with out a key and was going to remove the cyl and recode it or make it work with any key or with out a key if posb.
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HondaLavis Senior Member Offline It's nothing personal; the other one came first. Posts: 451 Plano, TX	Re: how to remover gas cap lock Reply #4 - 09/24/13 at 13:04:02 You got a CAP without a key. That would lead me to believe it's separate from the rest of your bike? Do you still have your old cap? It's been a bit since I took my gas cap apart... Pretty sure you could swap the cylinder from your old cap to your "new" one if my assumptions are correct. Why did you get another gas cap?
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: how to remover gas cap lock Reply #5 - 09/24/13 at 13:39:23 Turn the capover & take it apart. You can remove the lock guts & make it workon any key blank that slides in,
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dirty dog Junior Member Offline SuzukiSavage.com Rocks! Posts: 75 Portsmouth Ohio Gender:	Re: how to remover gas cap lock Reply #6 - 09/24/13 at 14:23:38 first of all thanks for all the post. I lost the old cap and I got one from an other member on here with out a key( I knew it didn't have a key) for a good price, I did take it apart I just could not see the spring tumber under the oring I got the cyl.out and took the tumblers out now it works with any key.
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Dodgeman YaBB Newbies Offline Posts: 44 Wallaceburg Ontario, Canada	Re: how to remover gas cap lock Reply #7 - 09/24/13 at 15:33:47 I'm assuming that it doesn't lock anymore??
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Serowbot YaBB Moderator ModSquad Offline OK.... so what's the speed of dark? Posts: 28668 Tucson Az Gender:	Re: how to remover gas cap lock Reply #8 - 09/24/13 at 15:48:42 If I weren't worried about crewing it up,.. I'd do that to mine... Then, rig a sorta' key blank/knob to it... I hate locking caps...
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dirty dog Junior Member Offline SuzukiSavage.com Rocks! Posts: 75 Portsmouth Ohio Gender:	Re: how to remover gas cap lock Reply #9 - 09/24/13 at 15:55:53 it's not hard to remove the cyl once I learned how to remove it,I post a how to later
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: how to remover gas cap lock Reply #10 - 09/24/13 at 17:27:11 Man,, takin that thing apart is easier than falling in love,, & everyone knows that its Soo easy to fall in love, its so easy, so easy, so easy,, yea its so easy, so easy, so easy.,.
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Serowbot YaBB Moderator ModSquad Offline OK.... so what's the speed of dark? Posts: 28668 Tucson Az Gender:	Re: how to remover gas cap lock Reply #11 - 09/24/13 at 17:41:29 I think JOG had a beer... ...
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: how to remover gas cap lock Reply #12 - 09/24/13 at 21:35:37 Who? ME!?!?,, Nuh UHH,, I did NOT! Really, I didnt
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dirty dog

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SuzukiSavage.com
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Posts: 75
Portsmouth Ohio
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Re: how to remover gas cap lock
Reply #13 - 09/25/13 at 09:33:17

1st step remove the bottom cap.2nd. remove the washer and o-ring
3rd push in the spring tumbler and the cyl will slid out the top you
can recode or just pull out the tumblers and then you can use any key
just remember not to remove the very bottom tumbler thats the one
that hold it in.4th.push in the spring tumbler and slide it back in.

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justin_o_guy2

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East Texas, 1/2 dallas/la.

Re: how to remover gas cap lock
Reply #14 - 09/25/13 at 09:59:54

IF youvehad issues with it spitting gas after a fillup, now is when to address that. You can shim the rubber a little, using a thin piece of plastic. Takes some pretty careful cutting, but the rubber is your template.
Also, you otta look at the lip on the tank. If its not flat, then stuff something in thetank & keep stuff from falling in. Use a sanding block & dress that surface. I did these things & it made a big difference.,

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The people never give up their liberties but under some delusion.- Edmund Burke.

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