SuzukiSavage.com - Front Caliper Model Crossover

mjs3790225

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Front Caliper Model Crossover
09/04/13 at 13:52:07

Out riding today and my front caliper decided to not operate anymore. Lots of terrible grinding and little stopping Shocked

At any rate, looking to get a used caliper of eBay.

I cross referenced my caliper model number (59300-24B30-999) specified for my 1996 Savage and was given a range of years from 1996-2004.

However, though that does open me up to getting a used caliper with lesser miles from 2004, I was wondering if anyone knew if higher years also worked? I realize the case can be that a new model number is warranted over some pretty minute things that don't matter for fitment. Anyone have any experience in this swap matter?

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1996 LS650 - University of Central Florida

Complete: Raptor, Dyna, Carb rejet, Seat cover, Cam Chain, HID lamp, front pulley, plug leak

MPGs please

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verslagen1 YaBB Moderator ModSquad Offline Where there's a will, I want to be in it. Posts: 28886 L.A. California Gender:	Re: Front Caliper Model Crossover Reply #1 - 09/04/13 at 13:56:55 all years fit
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greenmonster Senior Member Offline Hellooooo Nurse! Posts: 420 Vancouver BC Gender:	Re: Front Caliper Model Crossover Reply #2 - 09/04/13 at 14:19:06 Are you sure that you need new calipers? You aren't just running on the metal of your brake pads? Metal on metal gives the same symptoms you've described... or so I've been told.
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Oldfeller--FSO Serious Thumper ModSquad Offline Hobby is now "concentrated neuropany" Posts: 12672 Fayetteville, NC Gender:	Re: Front Caliper Model Crossover Reply #3 - 09/04/13 at 14:24:29 Betcha just need some new brake pads ..... I can't remember anybody having to replace a caliper, they are easily rebuildable by folks like us .... IF they are bad that is -- sorta rare actually.
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mjs3790225

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Re: Front Caliper Model Crossover
Reply #4 - 09/04/13 at 15:32:39

I'll certainly look into the pads being an issue. There still seems to be pad though. Maybe just not enough. Maybe I'm just looking at them stupid. Not sure.

My main concern of a failure of some sort was primarily from when I pulled the brake handle; there was zero braking response.

My first thought to that situation was that maybe my master cylinder went bad. I recently rebuilt that at the beginning of the year, so I'd like to think it is still fine.

So the first time I pulled the handle and realized nothing was happening, the grinding was not present. Only after I pulled over and actuated the brake handle a few times and regained resistance did the grinding come about. I probably had to actuate the handle like 5 full times before I could feel the brake working again.

After I could feel the brake again, I got back on and started off slow. When I pulled the brake handle, the bike would brake, but the grinding noise was there. It didn't feel like normal braking either.

You know, this does sound Grin

more like a pad problem. But my concern is why did my brake handle suddenly go to free swinging, and then come back to life after actuating? I seriously thought my brake line had been cut for a moment. Did a sudden pad failure require extra space to be made up between the disk and pads that only actuation could solve?

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1996 LS650 - University of Central Florida

Complete: Raptor, Dyna, Carb rejet, Seat cover, Cam Chain, HID lamp, front pulley, plug leak

MPGs please

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greenmonster Senior Member Offline Hellooooo Nurse! Posts: 420 Vancouver BC Gender:	Re: Front Caliper Model Crossover Reply #5 - 09/04/13 at 15:38:39 If there was air in the line, pumping the handle will take that space up. You may have lost the last of your brake pad and needed to pump up the brake. I'd definitely open that up and look before I ordered a new caliper.
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mjs3790225 Full Member Offline Finally making a presence! Posts: 103 Orlando, Fl Gender:	Re: Front Caliper Model Crossover Reply #6 - 09/04/13 at 17:46:22 Yeah, so on closer inspection, zero pad left. New brake pads ordered. Thanks for your advice guys! Haha! I think I just like thinking everything is the worst case scenario so I have an excuse to take something apart =P Need to stop making more work for myself
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: Front Caliper Model Crossover Reply #7 - 09/04/13 at 19:03:48 Clean & lube the pins the caliper slides on.,
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mjs3790225 Full Member Offline Finally making a presence! Posts: 103 Orlando, Fl Gender:	Re: Front Caliper Model Crossover Reply #8 - 09/04/13 at 20:06:32 Duly noted!
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mjs3790225

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Orlando, Fl
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Re: Front Caliper Model Crossover
Reply #9 - 09/08/13 at 10:37:48

Wanted to do a follow up on this crazy junk. Pulled the old pads off today and put on the new ones. Here is a picture of the two old ones. It looks like the pad just fell off all of a sudden. A lot of rust underneath there. I guess it detached itself from the metal backing plate. They were BikeMaster brand if anyone wants to know. Running an EBC set now.

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1996 LS650 - University of Central Florida

Complete: Raptor, Dyna, Carb rejet, Seat cover, Cam Chain, HID lamp, front pulley, plug leak

MPGs please

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