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Headed Off a Potential Electrical Problem (Read 128 times)
Digger
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2005 No Login
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Ya gotta be tough to
ride singles!

Posts: 1604
Colorado Springs, CO
Gender: male
Headed Off a Potential Electrical Problem
03/05/13 at 19:43:30
 
As I was working to pull the battery on my Savage today (see signature), the bike started talking to me.  After I pulled the port frame cover, I noticed some signs of something rubbing on said frame cover's interior surface:





Hmmm.....

It seems as if the small wire (black and yellow on one side of the connector and black and white on the other side of same) and its white-bodied connector, that connects to the battery's negative terminal, along with the wires that exit out the front of the ignitor box, were responsible for the witness marks:





You can see that the potential for a short to ground exists here.

To remedy the situation, I do what I usually do when faced with problems like this...I stuck some 10 mil-thick UHMW polyethylene tape w/ high-strength adhesive on the trouble spots....crisis averted:





While I tending to these humble duties, I couldn't help but notice that my keys and key fob had left some scuffing on said frame cover.  I used some 6.5 mil-thick UHMW polyethylene tape here....being fairly thin, it's not very noticeable:





Here is a shot of some of the tape I applied to the aft corner of said frame cover years ago (it looks as if I applied the thick stuff here) where same makes contact with the ignition switch's key cylinder:





I got to this damage a little late, but at least it's been arrested in the years since I first applied the tape.

This tape, which I get at McMaster-Carr, has excellent abrasion resistance and is very tough.  I use it a lot - on all my bikes!

IHTH someone!
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Digger
2001, Metallic Glacial Blue, Raptor Petcock, Verslavy (first hole) (otherwise, mechanically, the bike is stock), 13,xxx miles
I don't own a cage.
www.astronautbiker.com
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ZAR
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Rock this town! Rock
it inside out!

Posts: 961
Kentucky, USA
Gender: male
Re: Headed Off a Potential Electrical Problem
Reply #1 - 03/05/13 at 20:17:06
 
Thanks Digger! I don't know how I've missed this but it's on my list now!
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Yellow 1996 Jetted and Dunstall exhaust. Dakota Chubby Bags, Memphis Slim shield,Tank Bib from?? Seat riser mod. More to come!
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Serowbot
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OK.... so what's the
speed of dark?

Posts: 28661
Tucson Az
Gender: male
Re: Headed Off a Potential Electrical Problem
Reply #2 - 03/05/13 at 22:53:04
 
Way to Sherlock!....
..(it helps that the bike talks to you)... Grin...

Some people call that, instinct... but, that's an instinct you earn from experience...
Inspiring to all our observation skills... Wink...
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Ludicrous Speed !... ... Huh...
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justin_o_guy2
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What happened?

Posts: 55279
East Texas, 1/2 dallas/la.
Re: Headed Off a Potential Electrical Problem
Reply #3 - 03/06/13 at 10:41:59
 
This is why guys otta do their own work. HOw many shops are gonna bother?
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The people never give up their liberties but under some delusion.- Edmund Burke.
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Steve H
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Rocks!

Posts: 1223
Spartanburg, SC
Gender: male
Re: Headed Off a Potential Electrical Problem
Reply #4 - 03/06/13 at 15:23:38
 
Most shops would see that as a future 'hard to locate' electrical problem and make sure they didn't say anything about it.
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87 LS650, 2005 Ninja 250, 2009 Yamaha C3, 2001 Honda Reflex. On 2 wheels since 6/80.
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Gyrobob
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Posers ain't
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Posts: 2571
Newnan, GA
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Re: Headed Off a Potential Electrical Problem
Reply #5 - 03/06/13 at 15:53:32
 
Good Work!!  Nicely documented.
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If you think there's good in everyone, you haven't met everyone.
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Digger
Serious Thumper
2005 No Login
*****
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Ya gotta be tough to
ride singles!

Posts: 1604
Colorado Springs, CO
Gender: male
Re: Headed Off a Potential Electrical Problem
Reply #6 - 03/16/13 at 19:51:19
 
justin_o_guy2 wrote on 03/06/13 at 10:41:59:
This is why guys otta do their own work. HOw many shops are gonna bother?


Probably none....
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Digger
2001, Metallic Glacial Blue, Raptor Petcock, Verslavy (first hole) (otherwise, mechanically, the bike is stock), 13,xxx miles
I don't own a cage.
www.astronautbiker.com
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