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Messed up my caliper ... need help! (Read 323 times)
justin_o_guy2
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Re: Messed up my caliper ... need help!
Reply #15 - 02/15/13 at 21:17:13
 
& may cause bleeding.
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Oldfeller--FSO
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Re: Messed up my caliper ... need help!
Reply #16 - 02/16/13 at 06:18:44
 

RidgeRunner's method

BLEEDING BRAKES.

I've been working on bikes since before they had disc brakes. I usually drain & refill mine at least once a year so I've had lots of practice.

I get a length of 3/16" clear tubing long enough to reach from the bleeder screw to the master cylinder. I fill the m/c, put the hose on the bleeder screw & open it about 1/2 turn & hold the free end of the tubing in the fluid in the m/c reservoir. Keeping the free end down in the fluid, I slowly pump the brake lever until I have a solid stream of fluid in the hose. I then close the bleeder screw & remove the hose from the bleeder. If you clamp the hose just above the bleeder before you take it off, you won't even make a mess. This has always worked for me & gives the firmest lever of all the methods I've used for years. It works because when you release the lever, it will draw fluid into the hose & not air, & when you squeeze the lever the air will bubble out. Just keep the free end IN THE FLUID so you don't draw air in.

Between my 2 bikes & my friends, I do this several times a year. It even works for rear disc brakes too, as I found out when I did my V-Star 950 the first time.

I first came up with this idea in 1980 when I put a disc brake front end from a '72 Norton Commando on my '70. After spendng a frustrating day going through the m/c & caliper, cleaning & rebuilding both, I still couldn't get it to work. I tried this & was done in 15 minutes. You don't forget what works when you've been as frustrated as I was that day.


===================

SimonTuffGuy's method

You need to loosen the bleeder screw on caliper itself... If you've never done it before, find someone to help you... These are your BRAKES and you need them to work correctly.

The process is... Attach a hose (I used aquarium hose from the local pet shop) to the nipple of the bleeder on the caliper. Loosen the bleeder screw, with the reservoir filled (I always put the cap/lid back on, didn't screw it, but laid on top - I also propped the bike up so that master cylinder was level), pump the brake lever 4 to 5 times, hold the lever in and tighten the bleeder screw... Let out on the brake lever. Loosen the screw, pump 4 to 5 times, tighten the screw, let out on the brake lever. Repeat this until you have a full stream of brake fluid coming out of the tube with NO BUBBLES... Remember to keep the reservoir filled, as you'll be draining it when bleeding. I had to add fluid 4 or 5 times during my bleeding.

Things to keep in mind... Do not close the bleeder screw with the brake lever OUT... And do not open it with the brake lever pulled in.

Again... If you don't know what you're doing... Get someone that does to help you. These are things that you don't want to fail when you need them
.

=====================

Oldfeller's variant on the same old trick, used when changing out brake fluid (which you should do every year or so, BTW)

Changing the fluid out on your front brakes for a brand new person totally unused to bike mechanical work takes on the order of a half hour of time, with 1 helper mebbe required during the last little bit when you are manipulating the bleed valve while under pressure.

Paladin, do you stick a piece of clear tubing on the end of your bleeder valve nipple so you can clearly see your air bubbles stopping and starting and so you can clearly see when you fluid becomes all nice and clean and new?   This is important when you are changing out your brake fluid when it gets all nasty on you.  

Some get all fancy going back up to the handle bars with the tubing, but I find that several feet of the same tubing going down to the floor then over and rising up over the edge of a catch bowl does the exact same job, and if you are changing out all the brake fluid you are going to need that catch bowl for all the yuky brake fluid.

I find that a like 3 feet of clear tubing, once it becomes full of fluid, it also acts as a check valve for the return stroke.   I pump down by myself (spending my attention up top keeping the reservoir nice and full) and when I see a clear fluid stream in the tube (and no air bubbles) I finger tighen the valve until it will just barely pass fluid and give it a resistance squeeze or two at the lever and on the last one I clinch the bleeder valve off in mid stroke with my foot to make durn sure no air can get in on the return stroke.
(cause there ain't no return stroke, it got pinched off while I was still pushing)

So, using some clear tubing to act as your "check valve" can allow you to do it by yourself with complete assurance you have no air in your system.

NOW HERE IS THE SUBTLE TRICK THAT MARKS THE EXPERT.
You AWAYS make durn sure the threads on the brake slave cylinder nipple are plumb full of brake fluid by loosening the nipple a goodly bit at the very first, stoppering it off with your finger and then pressure pumping at it with the brake lever until you note that brake fluid is coming out the threads.  The threads are now plumb full of air free brake fluid.  So now you finger tighten it back up to the point it just barely is passing fluid and start back to pumping.


Now put the clear hose on and follow everybody's best method to pump your master cylinder and brake lines full of clean bubble free brake fluid, knowing that no air can make it back through all the fluid in the clear tubing and the fluid that is trapped inside that long continuous spiral of fluid filled thread intersection on the nipple threads.  

You don't need no expensive speed bleeders or other extra money gizmos, just a piece of clear tubing and a little trick or two.
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justin_o_guy2
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Re: Messed up my caliper ... need help!
Reply #17 - 02/16/13 at 06:43:28
 
& Never,,, I mean Never EVer let that master cylinder run out of fluid. Getting that fluid to drop into that tiny hole & into the pump area is a real hassle.
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denistheruski
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Re: Messed up my caliper ... need help!
Reply #18 - 02/16/13 at 07:53:25
 
Wow the information I learn on this forum never ceases to amaze me!  Really appreciate all that, OldFeller.

I'm thinking of just buying a used caliper on eBay.  I found a few for around $40.  So when I go to install the new caliper, will the procedure pretty much be the same?  I'll attach clear hose to the bleeder screw, fill the MC with fluid and start pumping and refilling the MC until I start to see fluid coming through the hose.  Then, I can use one of these methods that OldFeller posted to make sure I have an air-free system.  

Am I on the right track here?  Is there anything special about putting a new caliper on?
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justin_o_guy2
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Re: Messed up my caliper ... need help!
Reply #19 - 02/16/13 at 07:59:26
 
Just take that opportunity to clean & lube the pins it moves on & make sure the caliper youre putting in is clean there.  & dont let the fluid drain out of the hose & drain the master cylinder. Get the hose off, then UP & secure it & Brake Fluid absolutely Eats Paint, so, keep it offa the bike,
OHH, & put one pad on one side, & the OTher pad,,, on the Other side,,of the rotor,, mmkay? Can we do that this time? Hmmm?

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denistheruski
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Re: Messed up my caliper ... need help!
Reply #20 - 02/16/13 at 08:44:46
 
We can certainly try ... Thanks JOG.
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justin_o_guy2
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Re: Messed up my caliper ... need help!
Reply #21 - 02/16/13 at 09:56:50
 
Well,, that would Most Certainly be a really really good thing to try really really hard I do think, yes I do,,, & you need to read that in your very best Church Lady voice, yes you do..
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Re: Messed up my caliper ... need help!
Reply #22 - 02/16/13 at 20:36:01
 
Oldfeller--FSO wrote on 02/16/13 at 06:18:44:
....SimonTuffGuy's method...The process is... Attach a hose (I used aquarium hose from the local pet shop) to the nipple of the bleeder on the caliper. Loosen the bleeder screw, with the reservoir filled (I always put the cap/lid back on, didn't screw it, but laid on top - I also propped the bike up so that master cylinder was level), pump the brake lever 4 to 5 times, hold the lever in and tighten the bleeder screw... Let out on the brake lever. Loosen the screw, pump 4 to 5 times, tighten the screw, let out on the brake lever.....



The bleeder screw/brake lever dance outlined above is a bit different than the way I usually do it.

I generally, with the bleed screw shut, pump the brake lever a few times, then hold it squeezed.  While still squeezing said lever, I crack the bleed screw a bit.  Brake fluid then "shoots" out of said bleed screw's nipple under quite a bit of force.  I can feel the lever go all the way closed when this happens.  Then, with the brake lever still fully squeezed, I close said bleed screw.  Then, and only then, do I let the brake lever come back out to its fully extended position.

Repeat until no more air bubbles are seen.

IHTH someone!
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gone fishing
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Re: Messed up my caliper ... need help!
Reply #23 - 02/17/13 at 05:24:28
 
Sad



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« Last Edit: 02/26/13 at 14:39:23 by gone fishing »  



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Digger
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Re: Messed up my caliper ... need help!
Reply #24 - 02/17/13 at 19:18:24
 
gone fishing wrote on 02/17/13 at 05:24:28:
....Now days I use a mityvac one man brake bleeder and just suck it out. Works great.

http://www.harborfreight.com/mityvac-vacuum-pump-39522.html



Those things work even better if you take the time to wrap some Teflon tape around (or otherwise treat) the threads of the bleed nipples.  I used to use a Mityvac for this job, but got tired of the little air bubbles that alway used to appear due to less-than-airtight bleed nipple threads.  Since I was always too lazy to properly treat said threads, I just went back to the old-school way of bleeding my brakes.

YMMV!
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