Home
Forum
Search
Login
Register
Merch
Donate
Welcome, Guest. Please
Login
or
Register
::
View Members
SuzukiSavage.com
›
General Category
›
Rubber Side Down!
› Starter clutch gear?... Uh oh...
(Moderators:
verslagen1
,
Dave
,
Serowbot
)
‹
Previous topic
|
Next topic
›
Pages: 1
Starter clutch gear?... Uh oh... (Read 91 times)
Serowbot
YaBB Moderator
ModSquad
Offline
OK.... so what's the
speed of dark?
Posts: 28660
Tucson Az
Gender:
Starter clutch gear?... Uh oh...
01/01/13 at 15:24:36
Anybody remember which way the starter clutch drive gear goes?...
The one between the drive gear and the clutch gear?...
It also has a tiny washer... is that under the gear, or on the outside?...
I'm boogered... it all fell out, when I pulled the case...
...
Can't find a good pic anywhere...
Back to top
Ludicrous Speed !... ...
...
IP Logged
Dave
YaBB Moderator
ModSquad
Offline
SuzukiSavage.com
Rocks!
Posts: 18098
Camp Springs, Kentucky
Gender:
Re: Starter clutch gear?... Uh oh...
Reply #1 -
01/01/13 at 15:29:36
I had the same problem when I rebuilt my engine a few months ago. The Clymer manual shows the earlier version and it does not give a clue. My first attempt I believe was with the washer on the inside and it seemed to be correct - however when I put the mag cover on and tightened it down the teeth on the gear hit the outer case. I ended up putting the washer on the outside and it worked then - but that causes the two idler gears to be slightly out of alignment. When I looked at the wear pattern that the grooves in the idler gear made - it seemed to confirm the gears are not intended to be perfectly in line.
Glad to hear,.. I ain't the only one...
...
Versy?... which way's up?... - Serow
Back to top
Someday I will be old......But not today!
IP Logged
verslagen1
YaBB Moderator
ModSquad
Offline
Where there's a
will, I want to be
in it.
Posts: 28886
L.A. California
Gender:
Re: Starter clutch gear?... Uh oh...
Reply #2 -
01/01/13 at 15:35:57
washers go on the torque limiter gear only, 1 on each side.
I don't think it matters how the idle is faced, but try both ways, pick the one that mates with the torque limiter best.
Back to top
Versey's Place
Tech Section Index
IP Logged
Serowbot
YaBB Moderator
ModSquad
Offline
OK.... so what's the
speed of dark?
Posts: 28660
Tucson Az
Gender:
Re: Starter clutch gear?... Uh oh...
Reply #3 -
01/01/13 at 15:59:17
Okay, thanks...
I'm going with the gear spaced to the outside.. seems to line up best...
... and the washer on the idler... (I woulda' missed that one, for sure)...
Found this pic on Savage Greg's companion Cd...
Back to top
Ludicrous Speed !... ...
...
IP Logged
justin_o_guy2
Serious Thumper
Offline
What happened?
Posts: 55279
East Texas, 1/2 dallas/la.
Re: Starter clutch gear?... Uh oh...
Reply #4 -
01/01/13 at 16:08:24
If you have an engraver, mark it so if theres a next time, you wont have to rely on memory..
Oh,.. I won't fer'get again... you kin bet on it...
...
This bike's goin' up fer' sale when I git it done... - Serow
Back to top
The people never give up their liberties but under some delusion.- Edmund Burke.
IP Logged
Pages: 1
‹
Previous topic
|
Next topic
›
Forum Jump »
» 10 most recent posts
» 10 most recent topics
General Category
»» Rubber Side Down!
- Technical Documents/Reference
- The Marketplace
- The Cafe
- Politics, Religion (Tall Table)
- Forum Upgrade Issues / Tests
« Home
« Home
SuzukiSavage.com
09/27/24 at 15:15:38
›
General Category
›
Rubber Side Down!
› Starter clutch gear?... Uh oh...
SuzukiSavage.com
» Powered by
YaBB 2.2
!
YaBB
© 2000-2007. All Rights Reserved.