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Rear brake light cable disconnected from the pedal (Read 130 times)
inkme1620
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Rear brake light cable disconnected from the pedal
09/16/12 at 11:42:50
 
I can’t reattach the cable and it all appears to be there but not sure since I don’t know what it looked like originally.  I have searched part diagrams and I still can’t figure out how it attaches.  Looks to be a trap for the cable attached to the brake cable linkage by a pin.  I can place the break light wire into the hole but can’t figure out what holds it there and when I press the pedal it just comes out.  Please help pictures would be nice.
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verslagen1
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Re: Rear brake light cable disconnected from the p
Reply #1 - 09/16/12 at 11:47:10
 
there's a little plastic ring that holds it in place.
if it's not there then it's gone (here's your sign)
you can wrap a bit of wire in it's place, small paper clip works.
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misterbbq
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Re: Rear brake light cable disconnected from the p
Reply #2 - 09/16/12 at 11:51:16
 
this thread might help

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1252932568

and here is a pic from the manual:

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inkme1620
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Re: Rear brake light cable disconnected from the p
Reply #3 - 09/16/12 at 12:00:35
 
Is the plastic ring on the cable behind the wire cap or is it a separate piece?  

Thanks for the pic and the help...
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rfw2003
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Re: Rear brake light cable disconnected from the p
Reply #4 - 09/16/12 at 12:08:34
 
it's behind the metal ball on the wire end.  the plastic piece looks kinda like a flanged bushing.  Once it breaks the ball end of the wire slips out of the piece of metal that attaches it to the brake pedal.  I didn't have much luck with using a piece of wire to fix mine and ended up ordering a new brake light cable to fix mine.

R.F.
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inkme1620
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Re: Rear brake light cable disconnected from the p
Reply #5 - 09/16/12 at 12:20:07
 
Ok I see the plastic but the flange part must have broken off.  It makes sense to me now.  I’m going to try and use a butt connector and order a new cable if that doesn’t work.

Thanks,
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inkme1620
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Re: Rear brake light cable disconnected from the p
Reply #6 - 09/16/12 at 13:06:48
 
Paper clip worked!!!

Hope that it last long enough that I can get it inspected and renew my registration.
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verslagen1
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Re: Rear brake light cable disconnected from the p
Reply #7 - 09/16/12 at 14:07:15
 
mine's been on there couple years at least.
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Paraquat
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Re: Rear brake light cable disconnected from the p
Reply #8 - 09/16/12 at 15:31:37
 
I went to Lowes and bought some small washers. I think they were #4 lock washers. (Lock washers already have a split in them). Bent it open, slipped it over, clamped it down.


--Steve
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rfw2003
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Re: Rear brake light cable disconnected from the p
Reply #9 - 09/16/12 at 16:04:10
 
Paraquat wrote on 09/16/12 at 15:31:37:
I went to Lowes and bought some small washers. I think they were #4 lock washers. (Lock washers already have a split in them). Bent it open, slipped it over, clamped it down.


--Steve

Great idea.  I never would have thought of that.  If mine ever breaks again I'll keep that in mind.
Thanks Paraquat
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Re: Rear brake light cable disconnected from the p
Reply #10 - 09/16/12 at 16:35:19
 
NP, dude.
After I realized I've never had a rear brake light when using the foot pedal I researched it here.
I found a picture here posted by V was able to see the difference between a good one and what I had.

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1318295545/1#1
This shows a better picture of what's going on.

EDIT:

Crappy picture showing the shoulder of the bushing is missing.

Cardboard backdrop and bushing pulled down.

Crappy cell phone picture with the washer in place.


--Steve
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justin_o_guy2
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Re: Rear brake light cable disconnected from the p
Reply #11 - 09/16/12 at 20:33:59
 
if it's not there then it's gone.

Nothing has ever been more true,
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