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Halvors O2 tuning (Read 1882 times)
Charon
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Re: Halvors O2 tuning
Reply #60 - 09/11/12 at 06:05:59
 
JOG asked about mpg. The worst my (stock) S40 ever got was about 39 mpg, running somewhere around 70-75 into the wind on I-80 in Nebraska. I was westbound, so was going slightly uphill (averages about 9 feet per mile) as well. That comes to roughly 2 gallons per hour, which also translates to about 22 horsepower.
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Re: Halvors O2 tuning
Reply #61 - 09/11/12 at 06:16:57
 
There's your problem...
The carb is upside down.


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Re: Halvors O2 tuning
Reply #62 - 09/11/12 at 06:25:41
 
Charon wrote on 09/11/12 at 06:05:59:
JOG asked about mpg. The worst my (stock) S40 ever got was about 39 mpg, running somewhere around 70-75 into the wind on I-80 in Nebraska. I was westbound, so was going slightly uphill (averages about 9 feet per mile) as well. That comes to roughly 2 gallons per hour, which also translates to about 22 horsepower.

So how much horsepower were you making when you ran down hill.
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Charon
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Re: Halvors O2 tuning
Reply #63 - 09/11/12 at 07:04:06
 
bill67 wrote on 09/11/12 at 06:25:41:
Charon wrote on 09/11/12 at 06:05:59:
JOG asked about mpg. The worst my (stock) S40 ever got was about 39 mpg, running somewhere around 70-75 into the wind on I-80 in Nebraska. I was westbound, so was going slightly uphill (averages about 9 feet per mile) as well. That comes to roughly 2 gallons per hour, which also translates to about 22 horsepower.

So how much horsepower were you making when you ran down hill.


I was making none. The engine on the motorcycle was making enough to propel me and it at the speed at which I desired to travel.
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Re: Halvors O2 tuning
Reply #64 - 09/11/12 at 07:53:29
 
Charon wrote on 09/11/12 at 06:05:59:
JOG asked about mpg. The worst my (stock) S40 ever got was about 39 mpg, running somewhere around 70-75 into the wind on I-80 in Nebraska. I was westbound, so was going slightly uphill (averages about 9 feet per mile) as well. That comes to roughly 2 gallons per hour, which also translates to about 22 horsepower.


When I was doing the research on the stock and Raptor petcock, I was surprised to find that the flow rate on PRIME is less than in the ON or RES positions.  The flow rates in minutes and seconds to drain a gallon were:

Stock Petcock:  ON 2:34, RES 2:24, PR 3:25
Raptor Petcock: ON 2.15, RES 2:15

This was done with the tank nearly full, and I put a vacuum pump on the diaprhagm when checking the original petcock in the ON and RES positions - but not when checking the PRIME position.  At the time I was not sure why the PRIME was slower - but I now know it is because in the PRIME position the petcock moves a little plunger over and it opens the diaphragm mechanically - but it doesn't open it as far as the diaphragm does when it is operated with a vacuum pump.....I am not sure how far the diaphragm is open during actual engine operation.

In the PRIME postion - the flow rate is 1 gallon in 3 minutes 25 seconds......or about 17 gallons per hour.

I found the following for fuel consumption per HP on the internet:

BSFC

The brake specific fuel consumption of an engine depends on many factors including thermal efficiency, mechanical efficiency and air to fuel ratios. Most piston engines have a BSFC of between 0.5 and 0.55 lbs. of fuel per hp per hour at maximum power, set fairly rich with AFRs between 12 and 13 to 1.


IF our engine is 30 HP and I do this:
     30 x 0.5 = 15 gallons per hour.
     30 x 0.55 = 16.5 gallons per hour.

Now I have not done any tests to see what the flow rate through the carb is for the needle and seat....but it sounds like the prime position may not provide enough fuel flow for an engine making full HP when you add in some flow restriction for the needle and seat and the little filter on top of it?  (This is assuming the vacuum line is unhooked while in the prime position and the diaphragm is not opening more than the little plunger allows).
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Re: Halvors O2 tuning
Reply #65 - 09/11/12 at 08:26:33
 
assuming 50 mpg and going 75, you consume 1.5 gals right?
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Re: Halvors O2 tuning
Reply #66 - 09/11/12 at 08:31:32
 
Dave, I think there might be an error in your calculations. You multiplied 30 bhp-hr times .5 lb/bhp/hr for a result of 15, but that should have been lbs instead of gallons. Gasoline weighs approximately 6 lbs/gallon. 15 lbs of gasoline is about 2.5 gallons.

I have a book about the Nebraska Tractor Test lab, including hundreds of reports of fuel consumption of tractors. The approximate median of those results (for gasoline tractors) is around 11 hp-hrs/gallon, so I used that in coming up with 22 hp at 2 gph.

As information, those tests were run with the tractors exerting maximum pull - in short, at wide-open throttle. Gasoline engines lose efficiency rapidly at less than full throttle, because they have to do a lot of work pulling mixture in past the restriction of the throttle butterfly.
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Re: Halvors O2 tuning
Reply #67 - 09/11/12 at 08:41:39
 
Charon wrote on 09/11/12 at 08:31:32:
Dave, I think there might be an error in your calculations. You multiplied 30 bhp-hr times .5 lb/bhp/hr for a result of 15, but that should have been lbs instead of gallons. Gasoline weighs approximately 6 lbs/gallon. 15 lbs of gasoline is about 2.5 gallons.

I have a book about the Nebraska Tractor Test lab, including hundreds of reports of fuel consumption of tractors. The approximate median of those results (for gasoline tractors) is around 11 hp-hrs/gallon, so I used that in coming up with 22 hp at 2 gph.

As information, those tests were run with the tractors exerting maximum pull - in short, at wide-open throttle. Gasoline engines lose efficiency rapidly at less than full throttle, because they have to do a lot of work pulling mixture in past the restriction of the throttle butterfly.


Oooops....your right.  I did use gallons instead of pounds.  Glad you could catch my error.

So if we used 15.0 pounds per hour, and gasoline weighs about 6.073 pounds per gallon......that would be about 2.47 gallons per hour at full throttle.  That matches your numbers pretty close, and is way below what the petcock can flow in any position.
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Re: Halvors O2 tuning
Reply #68 - 09/11/12 at 08:53:41
 
I really like where this just went, but, this is Halvors tuning thread.
Charon, I think what ytou were talking about is interesting enough to expound a bit, & the Hp/Hours thing,, Ive never seen that, another cool topic,

Would anyone want to fire up a new thread so we can follow these rabbit trai8ls a while?

I did not know Prime had a lower flow rate. But, 50 MPG at 75 MPH or 40 MPG at 60 MPH, 1.5 gallons/hour = 6 quarts in 60 minutes= 1 quart every 10 minutes.THats a cup every 2.5 minutes. Thats a trickle, not flow, so, if the bike is going lean, surely its not because the petcock isnt delivering.

IF its the cap vent, then it would show up quickly with a full tank, less so with a near empty one. I would ride to where I could run at speed, shut it off, pop the cap, put it back on & GO, hit top speed. If it goes lean, its not a delivery problem, unless the needle/seat/float stuff just arent playing fair.
Shut off bike & fuel & coast to a stop, measure what comes outta the bowl. Tho, I would expect it to coff & sputter like its outta gas more than just go lean if theres just not enough in the bowl.


How is it that a carb is jetted & provides a nice Air/Fuel mix at 40 & just cant keep the mix rich enough for 70 MPH? Air flow increases thru the venturi as the slide climbs outta the way, the needle lifts out of the way,,




& Dave said

30 x 0.5 = 15 gallons per hour.


& I said,, Wow,, Ill just hafta circle the gas pump..Thats 1.5 gallons every 6 minutes,, Grin Grin

Get to doin math & get yer head all full of numbers & mess up on the Units,, easy to do,,
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« Last Edit: 09/11/12 at 10:12:54 by justin_o_guy2 »  

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Re: Halvors O2 tuning
Reply #69 - 09/11/12 at 09:03:41
 
!! THe rubber side is up?
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Re: Halvors O2 tuning
Reply #70 - 09/11/12 at 09:27:24
 
JOG....Well I do believe the petcock flow was still related to Halvors tuning thread, as I am trying to figure out why it is going lean at speed.  Obviously there is a fuel restriction issue somewhere.....or a source of air that does not show up at lower throttle settings.  Can air bleed in through a faulty slide diaphragm or through the TEV (Throttle Enrichement Valve). 

Or perhaps the O2 sensor is just not accurate......and it is doing something weird when the bike is actually starting to work and make some heat in the exhaust. Does the bike start to act lean.....or is it just the O2 sensor and meter showing that it is going lean?
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Re: Halvors O2 tuning
Reply #71 - 09/11/12 at 10:16:51
 
Dave wrote on 09/11/12 at 09:27:24:
JOG....Well I do believe the petcock flow was still related to Halvors tuning thread, as I am trying to figure out why it is going lean at speed.  Obviously there is a fuel restriction issue somewhere.....or a source of air that does not show up at lower throttle settings.  Can air bleed in through a faulty slide diaphragm or through the TEV (Throttle Enrichement Valve). 

Or perhaps the O2 sensor is just not accurate......and it is doing something weird when the bike is actually starting to work and make some heat in the exhaust. Does the bike start to act lean.....or is it just the O2 sensor and meter showing that it is going lean?



Can air bleed in through a faulty slide diaphragm

If that was the case, the slide wouldnt go up, because the vacuum would bleed thru.

or through the TEV (Throttle Enrichement Valve).
Well,, thats a hekkuvan idea, IDK, But, it would be the first one to bust I think.



Or perhaps the O2 sensor is just not accurate......and it is doing something weird when the bike is actually starting to work and make some heat in the exhaust. Does the bike start to act lean.....or is it just the O2 sensor and meter showing that it is going lean?[/

& That may be the best question asked yet,,
Time to run it up & hold it in that REported Lean condition , kill it , coast down & look at the plug?
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Charon
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Re: Halvors O2 tuning
Reply #72 - 09/11/12 at 16:38:58
 
Something else to consider. You have direct control over the throttle butterfly. You have no control over the slide throttle itself, which is controlled by airflow through the venturi. When you open the butterfly airflow through the venturi increases, but the slide probably will not open completely until engine speed increases. Perhaps it isn't opening completely until you approach top speed and maximum venturi airflow, and that might be the reason for the "delay" in going lean. Just a thought - I don't know whether it is correct.
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Re: Halvors O2 tuning
Reply #73 - 09/23/12 at 11:09:40
 
New test today. No result. ....

I tried with the rubber tube plus a 90 deg bend (Ř60,3 mm  fits good) between KN filter and the engine. THis should have restricted the air flow, but the results was the same as before

Cruising 80kmh + 3/4ccw = 11,5
WOT 19

I am in doubt what to do. It is the 1/2 to WOT thats the problem. I might go back to smaller jets and stock air box. Increasing main jets have not helped on the O2 value for 1/2 to 1/1 throttle.
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Re: Halvors O2 tuning
Reply #74 - 09/23/12 at 11:18:23
 
I think it would be interesting to put a T in the vac line to the petcock  a gauge in it with a hose long enough to get the gauge up on the bars so vacuum at high speeds can be seen, to know what vacuum the petcock is getting at 70.
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