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'the rubber plug (Read 230 times)
Rhinestone
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'the rubber plug
07/25/12 at 20:41:54
 
going to install the rubber plug tomorrow. Does anyone know how long of a job it should take??  Thanks rhinestone
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verslagen1
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Re: 'the rubber plug
Reply #1 - 07/25/12 at 21:41:10
 
could be 2 hrs or 2 weeks... depends on you.
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justin_o_guy2
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Re: 'the rubber plug
Reply #2 - 07/25/12 at 21:50:32
 
Thats true,, it can be quick,, or not so quick, Have you got a place set up to lay the tank? Have ytou got a place to lay out the parts as they come off? All these little things add time to a job, better to be slow & move carefully, plan ahead,,getting done quick isnt as important as not needing to do it again,or not having a dent somewhere after its done that wasnt there before, wade off in it,, take your time,

Got the sealer on hand?
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Re: 'the rubber plug
Reply #3 - 07/26/12 at 06:22:51
 
yes I do and thanks for the reply it really does save time when your organized. rhinestone
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Re: 'the rubber plug
Reply #4 - 07/26/12 at 08:41:15
 
took me less than an hour
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Re: 'the rubber plug
Reply #5 - 07/26/12 at 09:58:16
 
I think you will want to install the plug with the RTV sealant and let it set up for an hour with something holding the plug firmly in place. I used an Allen wrench wedged between the upper frame member and the center of the plug. If you don't, the plug has a tendency not to seal properly and you'll be doing it again too soon.
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Re: 'the rubber plug
Reply #6 - 07/26/12 at 11:34:01
 
Don't forget to preinstall the bolt on top before trying to put the cover on or it wont clear the frame. There is a bolt that is upside down that must be in first also (front left).
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Re: 'the rubber plug
Reply #7 - 07/26/12 at 14:11:29
 
Use a torque wrench, or be very careful. I learned the hard way
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Re: 'the rubber plug
Reply #8 - 07/26/12 at 14:23:35
 
OK, I have my DUMMY hat on today...
What's the rubber plug mod?
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Re: 'the rubber plug
Reply #9 - 07/26/12 at 15:12:36
 
teabowl13 wrote on 07/26/12 at 14:23:35:
OK, I have my DUMMY hat on today...
What's the rubber plug mod?




Check this out... Shocked
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1099227295
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Re: 'the rubber plug
Reply #10 - 07/26/12 at 16:15:52
 
That's funny, I thought you guys were talking about the rubber plug at the end of the cam.
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Re: 'the rubber plug
Reply #11 - 07/26/12 at 17:29:06
 
ok 9 hrs later motor is detached from the frame only to find out I ordered the wrong pulg,won't be in till tues.
I wish I could do it in 1hr and 1/2 oh well I still learned a lot I don't mind the time it's fun working on a bike either way. Thanks for all the help everyone, rhinestone
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justin_o_guy2
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Re: 'the rubber plug
Reply #12 - 07/26/12 at 18:45:39
 
Motor off the frame? why?
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Re: 'the rubber plug
Reply #13 - 07/27/12 at 06:25:28
 
it was the only way to get the bolt away from the frame enough to get out of the head. How on earth did someone else do this plug in under an hour??? thanks for the reply
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Re: 'the rubber plug
Reply #14 - 07/27/12 at 06:48:02
 
For starters,, ya dont pull the head..
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