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Bike won't start, stator cover troubles. (Read 35 times)
greenssd
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Bike won't start, stator cover troubles.
07/13/12 at 14:43:10
 
I had the stator cover off and the gear shifting box to make sure I hadn't damaged anything when I broke the connecting rod between the foot shifter and the gear selector.

When I put it all back together, it wouldn't start! The solenoid, starter, battery, gas, air, etc are all fine. Come to find out, I had put the stator cover on too tight, so I took it off and tried it again. Everything spun correctly. I then put it all back together (being careful not to over-tighten the cover bolts).

Now when I start it, it sounds like it's sticking a bit. It will rotate a little, then stick in a spot and then rotate some more, but it won't start.

Any ideas how I can fix this?
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greenssd
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Re: Bike won't start, stator cover troubles.
Reply #1 - 07/13/12 at 14:43:45
 
Here's a video:
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verslagen1
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Re: Bike won't start, stator cover troubles.
Reply #2 - 07/13/12 at 14:55:10
 
You might have the washers installed wrong.
Both the washers go on the spur gear with the torque limiter.
BTW: Can't listen to your vid at work, making an assumption you have a post 95 bike.
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greenssd
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Re: Bike won't start, stator cover troubles.
Reply #3 - 07/13/12 at 15:18:22
 
I do indeed have the washer installed wrong. I put the washer on the starter idle gear peg. I found a picture of the correct way:



Thank you, I'll let you know if this works.
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