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› Problem with Starter clutch (I think)
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Problem with Starter clutch (I think) (Read 59 times)
VOLKY
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2006 S-40 Boulevard
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Problem with Starter clutch (I think)
12/23/11 at 11:45:47
Ok. I removed the left side engine cover to polished it. Reinstalled the engine cover and I have this problem.
After I tighten the bolts for the engine cover and try to start the engine, you can hear a click from the starter selenoid, but it won't turn the engine. I thought it was a low, bad, or dead battery so i bought a new battery and had the same results. I removed the engine cover again and reinstalled, but this time I didn't tighted the bolts. Then starter works, engages and turns the engine. As soon as I tighted the engine cover again, I have the same problem, you can hear the started clicking but it will not turn the engine. I again loosened the bolts of the engine cover and the engine turns.
What am i doing wrong? Seems like when I tightened the bolts, something (starter gear or starter clutch) get jammed some how?
Any suggestions or solutions?
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Boule’tard
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Re: Problem with Starter clutch (I think)
Reply #1 -
12/23/11 at 11:55:27
I think there is a washer or two that have to back juuuust right, or else you'll get that problem.
Sorry I'm no help. Verslagen with the correct answer in 3..2..1..
I think this is it:
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1303397342
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That which can be destroyed by the truth should be. - P.C. Hodgell
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verslagen1
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Re: Problem with Starter clutch (I think)
Reply #2 -
12/23/11 at 12:09:19
Yep, you got the washers in wrong.
There's an idler gear, no washers on this one.
And a spur gear, a big one and a little one together. Washer goes on either side.
that should fix you up.
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VOLKY
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2006 S-40 Boulevard
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Florida
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Re: Problem with Starter clutch (I think)
Reply #3 -
12/24/11 at 15:36:06
You guys were right. I had one washer in the wrong place. Amazing what one little washer can do or not do. Now it turns with no problems. Thanks.
Well, i got a new battery after this mess. It needed one anyways.
I will post pictures of the stuff i have done to the bike soon.
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