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Fuel petcock (Read 895 times)
VOLKY
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2006 S-40 Boulevard

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Fuel petcock
09/03/11 at 19:42:21
 
I have a 2006 S40 with 18,000 miles. Bought it three weeks ago. The bike will only run when the petcock is pointing to the prime position.  On reserve or on position will only run for about 1/4 mile and runs out of fuel.

Any sugestilns what's wrong with it?
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EJID
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Re: Fuel petcock
Reply #1 - 09/03/11 at 19:55:45
 
Serowbot is usally the first to chime in on this issue, but here's a clue...

Test your Petcock,.. don't just turn it to Prime..

It's a vac operated petcock & I would first check the condition of the vac line (no cracks & properly clamped on) before diving in further.
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Boofer
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Re: Fuel petcock
Reply #2 - 09/03/11 at 20:26:27
 
Buy this Yamaha part which makes your petcock MANUAL for $25 or buy a Suzuki replacement for $85. Part number is 5LP-24500-01-00. Used mine today when I ran out on the hwy. It has less reserve. I rode about 10 miles and put in 2.4 gal on sidestand up a little into filler neck. Some like it some don't.
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Re: Fuel petcock
Reply #3 - 09/03/11 at 21:25:10
 
Just replace the vacuum line from the carb to the petcock. That will fix it.
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Rich
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Re: Fuel petcock
Reply #4 - 09/03/11 at 21:31:54
 
I would suggest the vacuum line if it didn't have 18,000 miles on it and he can take Serowbot's petcock test.
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Routy
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Re: Fuel petcock
Reply #5 - 09/04/11 at 07:02:14
 
Boofer wrote on 09/03/11 at 21:31:54:
I would suggest the vacuum line if it didn't have 18,000 miles on it and he can take Serowbot's petcock test.

Yes, do the test.
My vac hose fix is based on age,.....as I doubt that miliage has anything to do w/ diaphram aging.
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Rich
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VOLKY
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Re: Fuel petcock
Reply #6 - 09/04/11 at 07:07:55
 
What is the serowbot test?
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Re: Fuel petcock
Reply #7 - 09/04/11 at 07:16:37
 
VOLKY wrote on 09/04/11 at 07:07:55:
What is the serowbot test?

I don't have it, but never fear, these old cojers will wake up soon and post it. Grin
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Rich
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Routy
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Re: Fuel petcock
Reply #8 - 09/04/11 at 07:31:41
 
I think this is Serowbots test

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1251932429

See, I told ya one of them old cojers would wake up !  Roll Eyes
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Rich
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Re: Fuel petcock
Reply #9 - 09/04/11 at 09:40:22
 

You're doing fine Routy, just keep answering all his questions as they come up ....


See, I told you Routy was a good'un -- right helpful and nice too.
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Re: Fuel petcock
Reply #10 - 09/04/11 at 10:23:21
 
Oldfeller--FSO wrote on 09/04/11 at 09:40:22:
You're doing fine Routy, just keep answering all his questions as they come up ....


See, I told you Routy was a good'un -- right helpful and nice too.

OF,
Just because the goin gets rough, don't be pawning your job off on me ! You do just fine,.....as long as I don't get too far away Grin
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« Last Edit: 09/04/11 at 13:37:19 by Routy »  

Rich
'07 S40 Blvd stocker, except drilled OEM exhaust and white spacer mod...1/2 (.055)
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Re: Fuel petcock
Reply #11 - 09/04/11 at 15:53:41
 

T'ain't rough, ssmmoooth sailing as always.

Simply tell them what to do, only then will they learn enough about it to supply you with the hidden clues you needed to tell them what to do ....

 huh?       Wink

I mean, it takes them a try or two for them to tell you enough for you to figure out their rear brake is adjusted too tight and that was why "their carburetor was malfunctioning" and they had lost them some high speed performance due to that last pesky oil change ....

Beyond that, a good sense of humor helps a lot.

You'll get the hang of it after a time or two or three -- no sweat, it's easy.

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VOLKY
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Re: Fuel petcock
Reply #12 - 09/09/11 at 15:17:37
 
Ok, here is what I found. The vaccum line is connected to the carburator, but was not connected to the petcock. I ran the engine and does have vaccum.

Now, I can not find where the hose connects to the petcock. On the left side of the carburator is the fuel line from the petcock to the carburator, and another smaller hose (same size as the vaccum hose) that goes from the petcock to the left side of the carburator. I can not find where the vaccum hose goes.

Can anyone help me? Pictures will be greatly appreciated. Hopefully this will solve the problem.

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Re: Fuel petcock
Reply #13 - 09/09/11 at 15:24:06
 
tech section index (see below)
carb specs
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Serowbot
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OK.... so what's the
speed of dark?

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Re: Fuel petcock
Reply #14 - 09/09/11 at 15:31:52
 
Sounds like you have a vent line hooked to the petcock vacuum tap...


Where do they go?... and what do they connect too?...
They go here,... and they connect to nothing.  They should be open to atmosphere...


Vac line goes from carb rightside to rear of petcock... Wink...
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Ludicrous Speed !... ... Huh...
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