SuzukiSavage.com - Free bike; engine rebuild!!!!?

sillydilly

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Re: Free bike; engine rebuild!!!!?
Reply #60 - 04/14/11 at 00:09:01

just fired it up, this is the best its ever ran. it will idle, unconsistantly, little hesitation and some missing.

Give her full throttle and she pops and bangs but will keep on running...

you were right about the cam!!! any idea why its still popping?

running lean? no air filter? valves? head gasket?

ill do a vid for you tomorrow

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verslagen1 YaBB Moderator ModSquad Offline Where there's a will, I want to be in it. Posts: 28884 L.A. California Gender:	Re: Free bike; engine rebuild!!!!? Reply #61 - 04/14/11 at 00:32:31 no air filter? lean air box open? way leaner little hesitation, maybe a sticky slide in the carb, seafoam or clean the carb, becareful of finger prints on the slide.
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: Free bike; engine rebuild!!!!? Reply #62 - 04/14/11 at 01:54:48 Im still tryin to understand ho it would be so bad..seems it would make the TDC comp/exhaust swap places .. Im gonna hafta let this soak a while,, been wake since 2,, dang near 4 am,, not realy ready for this kinda mental puzzle.
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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #63 - 04/14/11 at 10:28:31 Im gunna put it back together properly, with all the breather tubes, air filter, etc. then run some seafoam through her and some carb clean
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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #64 - 04/14/11 at 11:41:29 http://www.youtube.com/watch?v=Bia3oMPkmdk got a wicked valve tick but it runs awesome. even took her for a burn up and down the street before I got scared it would fall apart.
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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #65 - 04/14/11 at 11:57:33 heres a picture of how the bike sits this moment. and another "Guess that part" game! Where does some of this stuff go???
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spacepirates

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Igni Ferroque

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Pittsburgh, PA
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Re: Free bike; engine rebuild!!!!?
Reply #66 - 04/14/11 at 12:35:00

I can take care of some of the easier ones:

The two matching bolts (second and third from the left) go inside the two black rubber mounts (forth and fifth from the left) which in turn goes atop the black tab (second from right) which bolts through the tab on the bottom of the tank into the frame.

The other black tab (third from the right) goes on the side of the battery box and is part of the locking mechanism for the tool box cover.

as for the rest... no clue. frame bolts maybe? the two bolts with the rounded heads might go on the foot controls.

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splash07

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Re: Free bike; engine rebuild!!!!?
Reply #67 - 04/14/11 at 12:44:36

The two bolts with the rounded heads (8th and 9th from left) are header bolts that go through the flange and mount to the block. The bolts (12th and 13th from the left) look like motor mount bolts, the ones that mount through the frame and thread into the exhaust bracket. The very first bolt also appears to be a motor mount but I am not 100% sure.

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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #68 - 04/14/11 at 12:44:46 that takes care of a lot. im guessing soem of it, like that huge belt, was just tossed into the box from a 3rd party source over the years.
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splash07 Serious Thumper Offline Posts: 911 Charleston, SC Gender:	Re: Free bike; engine rebuild!!!!? Reply #69 - 04/14/11 at 12:47:04 That's a pretty good looking bike for the price of FREE!
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Serowbot YaBB Moderator ModSquad Offline OK.... so what's the speed of dark? Posts: 28642 Tucson Az Gender:	Re: Free bike; engine rebuild!!!!? Reply #70 - 04/14/11 at 12:53:05 I think that huge belt might be off my washing machine.... ...
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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #71 - 04/14/11 at 12:58:50 splash07 wrote on 04/14/11 at 12:47:04: That's a pretty good looking bike for the price of FREE! ended up giving the guy $200, which is still a steal.
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OE

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Panama City, FL
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Re: Free bike; engine rebuild!!!!?
Reply #72 - 04/14/11 at 13:33:56

The third one from the right is the bracket that a key latch in the lower side of the toolbox cover locks into. I'm not so sure about those 2 black bushing looking things 2nd & 3rd from the left. The bushings that go on the gas tank hold down part (2nd from the right) on my bike are in 2 parts each with an insert in them. Those look like they are one piece each and look too big to me.

The big belt looks like a strap that's used to carry a post type battery. Just slip the openings over the posts and they kinda jam into the lead posts when you pick it up.

For $200 buck you really got a deal and a pretty good education to boot.

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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #73 - 04/14/11 at 14:05:41 like I said it was my very first engine and I was just gunna part it out. ended up mocking up the engine and putting some time into it, only to find out it runs nicely. Cheap bike, learned a ton, and having a lot of fun. Im gunna try and fit these mix and match pieces on eventually!
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verslagen1

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Re: Free bike; engine rebuild!!!!?
Reply #74 - 04/14/11 at 16:07:01

I'll bat clean up... (BTW you guys did good)
1. The very first bolt also appears to be a motor mount but I am not 100% sure. Think it goes on the back by the oil window
2&3. The two matching bolts go inside 4&5. Tank mount
4&5. two black rubber mounts which in turn goes atop the black tab (18) Should split apart and sandwich 18. tank mount
6. rubber spacer for chrome head cover
7. washer for 11
8&9. The two bolts with the rounded heads are header bolts that go through the flange and mount to the block.
10. sh!tsky
11. spacer for pulley cover
12&13. The bolts look like motor mount bolts, the ones that mount through the frame and thread into the exhaust bracket.
14. fender bolt of GM car.
15&16. maybe spacer for muff mount.
17. The other black tab (third from the right) goes on the side of the battery box and is part of the locking mechanism for the tool box cover.
18. which bolts through the tab on the bottom of the tank into the frame.
19. sh!tsky

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