Home
Forum
Search
Login
Register
Merch
Donate
Welcome, Guest. Please
Login
or
Register
::
View Members
SuzukiSavage.com
›
General Category
›
Rubber Side Down!
› Free bike; engine rebuild!!!!?
(Moderators:
verslagen1
,
Dave
,
Serowbot
)
‹
Previous topic
|
Next topic
›
Pages:
1
2
3
4
5
6
Free bike; engine rebuild!!!!? (Read 912 times)
verslagen1
YaBB Moderator
ModSquad
Offline
Where there's a
will, I want to be
in it.
Posts: 28884
L.A. California
Gender:
Re: Free bike; engine rebuild!!!!?
Reply #30 -
04/12/11 at 21:35:03
You're welcome.
Back to top
Versey's Place
Tech Section Index
IP Logged
sillydilly
Full Member
Offline
SuzukiSavage.com
Rocks!
Posts: 231
Re: Free bike; engine rebuild!!!!?
Reply #31 -
04/12/11 at 21:38:44
while you're still here, can you try and see if you can diagnose whats wrong with the way she runs?
http://www.youtube.com/watch?v=zejrPR0eqOk
Keep in mind I dont have proper gaskets, everythings kind of finger tightened, and theres no battery just direct charger > batter wires
something like valves or timing?
Back to top
IP Logged
Boule’tard
Serious Thumper
ModSquad
Offline
Master of the
Obvious
Posts: 1620
Austin TX
Gender:
Re: Free bike; engine rebuild!!!!?
Reply #32 -
04/12/11 at 21:47:08
sillydilly wrote
on 04/11/11 at 23:35:46:
4) Can anyone Identify these extra parts
http://img25.imageshack.us/img25/1149/sany2325.jpg
That o-ring probably goes on the oil filter, see part #10 in this schematic:
http://www.bikebandit.com/2009-suzuki-ls650-crankcase/o/m18184sch595413#sch59...
Good project you got there
Back to top
That which can be destroyed by the truth should be. - P.C. Hodgell
IP Logged
verslagen1
YaBB Moderator
ModSquad
Offline
Where there's a
will, I want to be
in it.
Posts: 28884
L.A. California
Gender:
Re: Free bike; engine rebuild!!!!?
Reply #33 -
04/12/11 at 21:48:46
ya gotta whistle, header or muff clamp loose.
I thinking you don't have the cam timed right.
with that really stretched chain it ain't gonna look right.
With the crank at TDC, on the straight side of the chain, the cam mark will be high.
This will cause the popping out the carb.
Back to top
Versey's Place
Tech Section Index
IP Logged
sillydilly
Full Member
Offline
SuzukiSavage.com
Rocks!
Posts: 231
Re: Free bike; engine rebuild!!!!?
Reply #34 -
04/12/11 at 22:05:34
Im pretty sure that 10 o-ring was already on the filter, this one is much larger.
Vers, you're absolutely correct.
without buying a new chain, how do I correct this?
Back to top
IP Logged
sillydilly
Full Member
Offline
SuzukiSavage.com
Rocks!
Posts: 231
Re: Free bike; engine rebuild!!!!?
Reply #35 -
04/12/11 at 22:20:00
vers, I wanna add something. you've mentioned my really loose cam chain before; and I just checked first page, and therese a picture of a mock of your mod. That's
without
the cam gear up top, so its sagging a lot giving the appearance its touching. heres a more accurate picture showing its position.
Back to top
IP Logged
verslagen1
YaBB Moderator
ModSquad
Offline
Where there's a
will, I want to be
in it.
Posts: 28884
L.A. California
Gender:
Re: Free bike; engine rebuild!!!!?
Reply #36 -
04/12/11 at 22:34:15
Good, your cam chain looks normal for a 2 holer.
and the cam orientation looks right.
Ok, on to other newbie pit falls.
Valve adjustment, there are 2 tdc's, adjust the valves on the tdc on the compression stroke. Take both inspection covers off, rotate the crank the same way the wheels turn forward. watch for the intake valves to up and down then another half turn and align the tdc marks on the crank.
Back to top
Versey's Place
Tech Section Index
IP Logged
sillydilly
Full Member
Offline
SuzukiSavage.com
Rocks!
Posts: 231
Re: Free bike; engine rebuild!!!!?
Reply #37 -
04/12/11 at 22:39:30
lobes up or down?
Back to top
IP Logged
verslagen1
YaBB Moderator
ModSquad
Offline
Where there's a
will, I want to be
in it.
Posts: 28884
L.A. California
Gender:
Re: Free bike; engine rebuild!!!!?
Reply #38 -
04/12/11 at 22:42:48
idk, never looked at them.
follow directions, can't go wrong.
Back to top
Versey's Place
Tech Section Index
IP Logged
sillydilly
Full Member
Offline
SuzukiSavage.com
Rocks!
Posts: 231
Re: Free bike; engine rebuild!!!!?
Reply #39 -
04/12/11 at 22:52:41
morning project, already shut her down for the night, got the clutch case gasket curing.
thanks for all the help tonight and Im sure Ill throw a handful more questions tomorrow!
Back to top
IP Logged
BurnPgh
Serious Thumper
Offline
SuzukiSavage.com
Rocks!
Posts: 1732
Re: Free bike; engine rebuild!!!!?
Reply #40 -
04/13/11 at 03:46:20
lobes down
Back to top
IP Logged
sillydilly
Full Member
Offline
SuzukiSavage.com
Rocks!
Posts: 231
Re: Free bike; engine rebuild!!!!?
Reply #41 -
04/13/11 at 09:23:28
can anyone tell me intake and exhaust specs? I know its 0003-0.005...
but is that 0.003
TO
0.005 = acceptable
or
intake = 0.003
exhaust = 0.005
??
[edit] ok so I did some fiddling and I think I did it right.
I cannot get a 0.005 in the valves, and 0.004 is tricky, and the 0.003 will slide in. did I do it correct?
Im also down to 100 psi now...
Back to top
«
Last Edit: 04/13/11 at 10:35:44 by sillydilly
»
IP Logged
sillydilly
Full Member
Offline
SuzukiSavage.com
Rocks!
Posts: 231
Re: Free bike; engine rebuild!!!!?
Reply #42 -
04/13/11 at 10:44:55
Im positive I had 150psi yesterday, why would I be down to 100 now?
Back to top
IP Logged
babyhog
Serious Thumper
Offline
Find a Cure for
Breast Cancer!
NOW!!
Posts: 3802
WV
Gender:
Re: Free bike; engine rebuild!!!!?
Reply #43 -
04/13/11 at 11:12:12
I know nothing about rebuilding an engine, but I sure like pictures. LOL Seriously though, looks like an awesome project. I've been here quite a while and still get amazed at the extent of knowledge of our members. Impressive stuff.
Oh, and I see you have one special required tool on hand. Beer!
Back to top
~ 2006 Black, Big Crank battery, HD Softail muffler, engine guard/o-ring pegs, Spitfite windshield, custom mounted Saddlemen bags, Mustang seat! ~ oh, and Hairdo by Helmet! ~
IP Logged
sillydilly
Full Member
Offline
SuzukiSavage.com
Rocks!
Posts: 231
Re: Free bike; engine rebuild!!!!?
Reply #44 -
04/13/11 at 11:40:18
thanks! Im gunna start a new thread, this ones just a little everywhere.
Back to top
IP Logged
Pages:
1
2
3
4
5
6
‹
Previous topic
|
Next topic
›
Forum Jump »
» 10 most recent posts
» 10 most recent topics
General Category
»» Rubber Side Down!
- Technical Documents/Reference
- The Marketplace
- The Cafe
- Politics, Religion (Tall Table)
- Forum Upgrade Issues / Tests
« Home
« Home
SuzukiSavage.com
09/22/24 at 16:23:30
›
General Category
›
Rubber Side Down!
› Free bike; engine rebuild!!!!?
SuzukiSavage.com
» Powered by
YaBB 2.2
!
YaBB
© 2000-2007. All Rights Reserved.