SuzukiSavage.com - Free bike; engine rebuild!!!!?

verslagen1 YaBB Moderator ModSquad Offline Where there's a will, I want to be in it. Posts: 28884 L.A. California Gender:	Re: Free bike; engine rebuild!!!!? Reply #30 - 04/12/11 at 21:35:03 You're welcome.
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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #31 - 04/12/11 at 21:38:44 while you're still here, can you try and see if you can diagnose whats wrong with the way she runs? http://www.youtube.com/watch?v=zejrPR0eqOk Keep in mind I dont have proper gaskets, everythings kind of finger tightened, and theres no battery just direct charger > batter wires something like valves or timing?
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Boule’tard

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Re: Free bike; engine rebuild!!!!?
Reply #32 - 04/12/11 at 21:47:08

sillydilly wrote on 04/11/11 at 23:35:46:

4) Can anyone Identify these extra parts Cheesy

http://img25.imageshack.us/img25/1149/sany2325.jpg

That o-ring probably goes on the oil filter, see part #10 in this schematic:
http://www.bikebandit.com/2009-suzuki-ls650-crankcase/o/m18184sch595413#sch59...

Good project you got there

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verslagen1 YaBB Moderator ModSquad Offline Where there's a will, I want to be in it. Posts: 28884 L.A. California Gender:	Re: Free bike; engine rebuild!!!!? Reply #33 - 04/12/11 at 21:48:46 ya gotta whistle, header or muff clamp loose. I thinking you don't have the cam timed right. with that really stretched chain it ain't gonna look right. With the crank at TDC, on the straight side of the chain, the cam mark will be high. This will cause the popping out the carb.
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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #34 - 04/12/11 at 22:05:34 Im pretty sure that 10 o-ring was already on the filter, this one is much larger. Vers, you're absolutely correct. without buying a new chain, how do I correct this?
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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #35 - 04/12/11 at 22:20:00 vers, I wanna add something. you've mentioned my really loose cam chain before; and I just checked first page, and therese a picture of a mock of your mod. That's without the cam gear up top, so its sagging a lot giving the appearance its touching. heres a more accurate picture showing its position.
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verslagen1

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Re: Free bike; engine rebuild!!!!?
Reply #36 - 04/12/11 at 22:34:15

Good, your cam chain looks normal for a 2 holer.

and the cam orientation looks right.

Ok, on to other newbie pit falls.

Valve adjustment, there are 2 tdc's, adjust the valves on the tdc on the compression stroke. Take both inspection covers off, rotate the crank the same way the wheels turn forward. watch for the intake valves to up and down then another half turn and align the tdc marks on the crank.

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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #37 - 04/12/11 at 22:39:30 lobes up or down?
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verslagen1 YaBB Moderator ModSquad Offline Where there's a will, I want to be in it. Posts: 28884 L.A. California Gender:	Re: Free bike; engine rebuild!!!!? Reply #38 - 04/12/11 at 22:42:48 idk, never looked at them. follow directions, can't go wrong.
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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #39 - 04/12/11 at 22:52:41 morning project, already shut her down for the night, got the clutch case gasket curing. thanks for all the help tonight and Im sure Ill throw a handful more questions tomorrow!
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BurnPgh Serious Thumper Offline SuzukiSavage.com Rocks! Posts: 1732	Re: Free bike; engine rebuild!!!!? Reply #40 - 04/13/11 at 03:46:20 lobes down
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sillydilly

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Re: Free bike; engine rebuild!!!!?
Reply #41 - 04/13/11 at 09:23:28

can anyone tell me intake and exhaust specs? I know its 0003-0.005...

but is that 0.003 TO 0.005 = acceptable

or

intake = 0.003
exhaust = 0.005

??

[edit] ok so I did some fiddling and I think I did it right.

I cannot get a 0.005 in the valves, and 0.004 is tricky, and the 0.003 will slide in. did I do it correct?

Im also down to 100 psi now...

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« Last Edit: 04/13/11 at 10:35:44 by sillydilly »

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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #42 - 04/13/11 at 10:44:55 Im positive I had 150psi yesterday, why would I be down to 100 now?
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babyhog Serious Thumper Offline Find a Cure for Breast Cancer! NOW!! Posts: 3802 WV Gender:	Re: Free bike; engine rebuild!!!!? Reply #43 - 04/13/11 at 11:12:12 I know nothing about rebuilding an engine, but I sure like pictures. LOL Seriously though, looks like an awesome project. I've been here quite a while and still get amazed at the extent of knowledge of our members. Impressive stuff. Oh, and I see you have one special required tool on hand. Beer!
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sillydilly Full Member Offline SuzukiSavage.com Rocks! Posts: 231	Re: Free bike; engine rebuild!!!!? Reply #44 - 04/13/11 at 11:40:18 thanks! Im gunna start a new thread, this ones just a little everywhere.
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