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Help! Can't reach clutch (Read 241 times)
Wolfman
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SuzukiSavage.com
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SW Missouri
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Re: Help! Can't reach clutch
Reply #15 - 03/14/11 at 20:55:04
 
MB, they make shorty levers for full sized bikes to be operated by two fingers only. Thinking of a set myself.
The kids levers for dirt bikes are designed slightly different, less outward curve for smaller hands. When i say kids im not talking toys bikes for 10 year olds...lol Its all in the design for leverage. Just like in a pistol grip.
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T Mack 1 - FSO
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sold 2001 LS650 for
a 1986 XLH1100

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Re: Help! Can't reach clutch
Reply #16 - 03/15/11 at 08:50:15
 
They do make levers that have a bend in them to get closer to the bar.

BUT, the Savage/S40 has a fairly light pull for the size engine.   To do this Suzuki made it a long throw clutch.   That means, the distance from "starting to disengage" to "fully disengaged" is a longer that other bikes.  

My recommendation is to first adjust the clutch so that when releasing it, it starts to grab when the lever is about 1/2 inch from the grip.    I normally tell people to do it as 3/4 to 1 inch but you can go closer.   What will happen is that you'll get a bit more slop/looseness in the lever/cable when it's fully released.

If that doesn't help, then start to spend money.  Do the free stuff first.....

NOTE: for others,  if the adjustment is set to "grab"  further out than 1 inch, you might get some slipping in high gear and WOT, when the clutch plates start to get some mileage on them.
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Engineers design things, Technicians make them work.
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30% of being mechanical is confidence/30% is knowing to go slow when needed/30% is looking repeatedly at what you have/10% is dumb luck Wink
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bill67
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Re: Help! Can't reach clutch
Reply #17 - 03/15/11 at 09:11:08
 

Slide hand out to end of bar,Its longer but easier to pull in.
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william h krumpen
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