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Replace muffler (Read 122 times)
Baldeagle
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Hernando MS
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Replace muffler
07/21/10 at 13:51:38
 
I would like to replace my stock muffler with an HD one.  I would like to know which one is the easiest one to work with (Part number would be nice) in regards to fit.  Also the correct carb jetting.  Not going to pay the $400.00 plus for a new stock.  Dyna or Sportster?

05 S40
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Old geezer with a 05 S40
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Phelonius
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Re: Replace muffler
Reply #1 - 07/21/10 at 15:23:38
 
Did you replace the muffler bearings at the same time?

Phelonius
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Phelonius
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Routy
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Re: Replace muffler
Reply #2 - 07/21/10 at 15:35:39
 
You can't change the bearings till you change the muffler ! Grin
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1268577103/0

This link mite have the info you're looking for.
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Rich
'07 S40 Blvd stocker, except drilled OEM exhaust and white spacer mod...1/2 (.055)
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james may
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Re: Replace muffler
Reply #3 - 07/21/10 at 17:48:24
 
Think it's a dyna 64941 like this one http://cgi.ebay.com/ebaymotors/HARLEY-DYNA-MUFFLERS-STOCK-64941-01-GOOD-USED-...

You could also go with any aftermarket slip on designed for 1 3/4 pipe like this one..
http://cgi.ebay.com/ebaymotors/FISHTAIL-SHORTY-MUFFLER-1-3-4-1-1-2-Exhaust-Ha...


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Baldeagle
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Hernando MS
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Re: Replace muffler
Reply #4 - 07/21/10 at 20:09:58
 
Thanks for the part #

As for the muffler bearings.........I have a box full of those but do not have special tool #Z594-3 to install. Grin Grin
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Old geezer with a 05 S40
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jabman
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Re: Replace muffler
Reply #5 - 07/22/10 at 01:56:26
 
part number 65388-95 is a also a direct fit. its for the dyna
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93" savage, 177.5 main, 52.5 w/holes 3 turns out , middle circlip, 6" k&n round filter, Dyna muffler, TKAT brace
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