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Harley Slip on exhaust (Read 917 times)
Stones
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Harley Slip on exhaust
04/01/10 at 12:50:03
 
I read on here somewhere there is a slip on that bolts straight on to standard bracket ?

Cant find it now maybe a dyna if so which model etc ?

Thanks
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jabman
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Re: Harley Slip on exhaust
Reply #1 - 04/01/10 at 13:01:38
 
the dyna is excellent  part number 65388-95 is a direct fit
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Re: Harley Slip on exhaust
Reply #2 - 04/01/10 at 13:10:29
 
I guess that would depend on the definition of "direct fit"
Lot of info here:
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1268577103/0
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Rich
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jabman
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Re: Harley Slip on exhaust
Reply #3 - 04/01/10 at 13:15:21
 
that guy never gave the part number for the one he had, which didn't fit  Huh
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93" savage, 177.5 main, 52.5 w/holes 3 turns out , middle circlip, 6" k&n round filter, Dyna muffler, TKAT brace
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Re: Harley Slip on exhaust
Reply #4 - 04/01/10 at 13:39:26
 
My Dyna is also a direct fit and the part number is: 64941-01.
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Re: Harley Slip on exhaust
Reply #5 - 04/01/10 at 14:29:49
 
Stones, I know nothing about parts numbers and such.  I have a friend with a HD, he had the muflers laying around and gave me one.  It has a rail mount, which worked very nicely.  He also gave me a genuine HD clamp, which works wonderful as well.  I have read about guys having to use a drink can to make a spacer, but I did not do that.

I took the pipe off to do the head plug leak and now have an exhaust leak, where the muffler and head pipe go together, it is backfiring again.  But I have not had the time to fix it.  I had rather ride than wrench.

Here is my story and I am sticking to it!

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1244666206/0
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Re: Harley Slip on exhaust
Reply #6 - 04/01/10 at 17:04:12
 
I was at the harley dealer today looking at used pipes and i noticed a really cool slash cut one. I can't remember what it came from. Anyone know if it will fit?
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Re: Harley Slip on exhaust
Reply #7 - 04/01/10 at 17:27:04
 
I "know" it'll fit a harley. Roll Eyes
If you try real hard, I "think" it'll fit a savage. Cool
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Re: Harley Slip on exhaust
Reply #8 - 04/01/10 at 18:06:12
 
I've got a HD exhaust off of a Dyna Super Glide. There's two sets of numbers on it:
64941-01          - I think this is the part number
HARFXD1450     - I think this says Dyna Super Glide

One thing to watch out for is the ID of the muffler is 1 3/4 and the OD of the header is 1 5/8. Hard to get a good seal with that difference. You'll want to:
a) use an adapter
b) use a shim
c) use muffler sealer
d) some combination of the above

I went with a+c. Cost me $20 to get a local muffler shop to fab up an adapter. If you go this route, have them put a slight (7-10 degree) bend in it.

-Drunken Dwarf
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Pearl White 2007 S40; Dyna exhaust; Current jets: 52.5 w/ bleed (2 turns out) / 1.5mm (0.06") spacer / 150; raptor petcock
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Re: Harley Slip on exhaust
Reply #9 - 04/01/10 at 18:23:33
 
Just look for one with a rail mount (easy),.. not a tab mount(hard)...
and no crossover tube...
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jef.savage
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Re: Harley Slip on exhaust
Reply #10 - 04/01/10 at 20:04:50
 
I had an experience this week that might shed some light on the "bolt on" controversy.  Tuesday I put a new engine in.  When I bolted on the header I could see clearly the muffler wasn't going to fit.  But wait, this is the muffler that came off!  So I pulled the head pipe, bolted it to the muffler and reinstalled, no problem.  I discovered you can rotate the head pipe inside the flange and get more than an inch of difference at the other end.  This gave me the needed clearance.  I was actually able to get a better fit than before.  I spent a few minutes refining the simple bracket I had used and I'm much happier with the muffler placement than before.  Plus I got the muffler all the way up the head pipe to the collar which I hadn't done before.

All this just by rotating the pipe to give more clearance at the bottom.  But even rotated this way the front heat shield still went right on so it's not really sticking out.  I thought this was interesting in light of the threads I've read about whether a particular muffler is a "bolt on".
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Re: Harley Slip on exhaust
Reply #11 - 04/02/10 at 03:05:09
 
Thanks all for the feedback.

Would this do the job : http://cgi.ebay.co.uk/Harley-Davidson-exhausts_W0QQitemZ160418011105QQcmdZVie...
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« Last Edit: 04/02/10 at 13:14:33 by Stones »  

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Re: Harley Slip on exhaust
Reply #12 - 04/03/10 at 12:48:48
 
I still just love some peoples definition of "direct fit".

But at least w/ all the posts/threads out on the subject, newcomers don't have to read very far to know what to expect when installing any Harley muffler on the Savage.
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Rich
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Re: Harley Slip on exhaust
Reply #13 - 04/03/10 at 16:55:54
 
jabman wrote on 04/01/10 at 13:15:21:
that guy never gave the part number for the one he had, which didn't fit  Huh


Yes, he did, in reply #21.

siriusjoe wrote on 03/15/10 at 09:48:58:
Arthur wrote on 03/15/10 at 08:28:21:
The problem with the Dyna is that it appears to come in more than one configuration.  The Harley numbers on the side of mine are:
64941-01.


That's the same muffler I have.

There must be something about the later model S40's that's different from the old Savage.

Joe

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Re: Harley Slip on exhaust
Reply #14 - 04/05/10 at 09:39:31
 
Is there a library of part numbers that fit?? or have we concluded that the header connection has a role in what will fit.
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93" savage, 177.5 main, 52.5 w/holes 3 turns out , middle circlip, 6" k&n round filter, Dyna muffler, TKAT brace
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