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Piston rings (Read 450 times)
Oldfeller--FSO
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Re: Piston rings
Reply #15 - 09/14/09 at 12:28:50
 
Here is a meatball answer to my question on psi compression test vs compression ratio.  This is an empirically derived range from car folks who do a lot of piston swapping.  It assumes good ring seat and enough oil on the cylinder wall to create a good compression seal.

8:1 - > 102.9 psi
8.5:1 - 102.9 > 110.25 psi
9:1 - 110.25 > 117.6 psi
9.5:1 - 117.6 > 124.95 psi
10:1 - 124.95 > 132.3 psi
10.5:1 - 132.3 > 139.65 psi
11:1 - 139.65 > 147 psi
11.5:1 - 147 > 154.35 psi
12:1 - 154.35 > 161.7 p

Do we know the expected PSI range on a stock Savage engine for a cold compression test (or a hot one for that matter)?

What PSI range indicates shot rings, valve seat issues, etc for the Savage?

Or, do we just keep running it until oil consumption gets bothersome or we have our piston skirt come a'knocking at us?
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Re: Piston rings
Reply #16 - 09/14/09 at 13:00:13
 
Remember that new rings EXPAND.

You may NOT need to go oversize in the first place.

* LOOK at my new ring install here:
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1246924611/0


OLD=on the left, NEW=on the right  1=top ring, 2= bottom ring  
...look at the gap differences, good luck
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Re: Piston rings
Reply #17 - 09/14/09 at 13:04:28
 
From the "I hear you knockin' "thread...

verslagen1 wrote on 12/27/08 at 14:40:03:
PipJones wrote on 12/03/08 at 06:33:52:
what is the compression of the cylinder? psi?

Pip Jones

105 dry / 110 with a squirt of oil.



So I don't think those numbers are right for us.
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Re: Piston rings
Reply #18 - 09/14/09 at 13:15:49
 
that post has been handy stimpy. The link you had to the VW break in was pretty good although considering it is for a VW im curious what exactly you did for your break in. The big part of the link that confused me was the part about removing the oil filter while cranking to prime the oil pump or something of that nature. Im really hoping that isnt needed on the savage.
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Re: Piston rings
Reply #19 - 09/14/09 at 14:37:04
 
yup, that VW engine rebuild page is great!
*what I think they mean with that "prime the oil pump" thing
is trying to get all that "contaminated" oil out of there as much
as possible before pouring fresh oil in, not sure, gotta re-read.

|| STIMPY'S NEW RINGS BREAK-IN METHOD ||


1st OF ALL: it worked!  over 2k miles w/new rings and not a drop
of oil on the floor, not a drop of oil missing IN the bike and not
a black puff of smoke to speak of and all that torque is still there, yay!

anyway ...after putting the bike back together in the garage where I
kinda work (I'm their webmaster, page designer, PR guy, etc so they
lent me the space & tools to work there)

I) ... basically (after warming it) I ran home like a bat out of hell trying
to rev the engine/gears/speed up & down as much as possible, specially
down shifting a lot, I immediately drained that nasty jet black, scorched,
boiling hot oil outta there, this run was about 6 city + 4 highway miles,
engine ran fine but it got hot, REALLY hot cause of all that friction!

II)
then filled it with 2qt of good fresh semi-synth oil and took a short
roadtrip on the weekend w/friends (70mi total w/3hr pause in middle),
did the reving/gear thing again and did not go over 65mph, then
drained the oil again; oil was in bad shape but not as bad as the
previous run, this time I changed oil filter too; there were a lot fewer
metal shavings this time but bike did get really hot that day as well
(think friction, but this is a GOOD thing).

III) Then rid the bike normally (85+mph at times) for about 300mi
and then dropped the oil again; this "4th oil " was in there for over
1k miles before I dropped it with no problems at all and lasted a good
deal of time nice and brown and eventually got black after about 500mi.
After all this it's back to normal w/regular oil changes twice a year,
5w40 for winter and 10w50 for summer

So that's the story, hope it helps  Wink
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« Last Edit: 09/14/09 at 18:34:37 by Stimpy - FSO »  

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Re: Piston rings
Reply #20 - 09/14/09 at 14:51:26
 
BurnPgh,
I agree with Stimpy. Because of mettalurgy these days, break in time is reduced quite a bit. I have not heard anyone recommend honing a crosshatch pattern in the cylinder walls unless that is what they mean by "lapping".
Plus any rebuild I did on cars used Siloo tub grease. I took some on my finger and rubbed all bearing surfaces as I put them back. My proof is running up and down the road in a Chevy PU. I bored a 350 .030 over, turned crank .010-.010., put it together and let it sit for 12 years. Friend bought it. I told him tear it down to check it. He didn't need to. Bumped piston with hammer handle and it turned freely.

Put some grease on that cam and other surfaces before you put it back. The grease is about the consistency of Goop or Go Jo, Not thick.  

For cars there is also a break in procedure for cams. Boofer
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Re: Piston rings
Reply #21 - 09/14/09 at 17:52:27
 
Let it fully warm up, ride slow for about 5 miles then in 3rd gear nail it then let up hard until you get slow again, then nail it hard.
Do this for about 5 min and go home and change the oil.
You have now seated the rings !

But you cant just put in new rings, you need to resurface the bore.

And to the prime the oil pump..... thats to get oil all in the motor before it first fire up after a rebuild... or total oil drain.
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Re: Piston rings
Reply #22 - 09/14/09 at 19:13:09
 
The idea behind letting off the throttle hard & using the engine for braking is to allow the suction in the combustion chamber to "suck" the rings out hard against the cylinder wall.
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Re: Piston rings
Reply #23 - 09/15/09 at 09:46:11
 
The question about whether to replace the rings or not comes down to one question. How much is your time worth to you? If you have to replace them later and spend 6 hours doing it for a $40 savings now, your time is worth $6.66 per hour!!  Shocked
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Re: Piston rings
Reply #24 - 09/15/09 at 10:24:03
 
Gotta add in another head gasket & the gasket sealer for the head cover.
Id drop the pennies now & not be worried about it.
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Re: Piston rings
Reply #25 - 09/15/09 at 11:20:24
 
Pennies seems to be the key word.
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Re: Piston rings
Reply #26 - 09/15/09 at 11:54:35
 
yea...it is pennies which is why im going ahead and changing them out. Im just that kind of like that with everything though. My pizza trays are from my parents and have to be 20 years old. They rust so i scrape the rust off before popping a pizza in the oven BUT they still hold the pizza so im not getting new ones.
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Re: Piston rings
Reply #27 - 09/15/09 at 12:07:12
 
Wipe your cast iron & pizza pans with a light coat of olive oil. Theyll stop rusting. My cast iron never sees any dish soap. I get it hot, if its nasty, & hit it with water & wipe it out. Soap screws it up.
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Re: Piston rings
Reply #28 - 09/16/09 at 06:02:43
 
mikestrikes wrote on 09/14/09 at 17:52:27:
Let it fully warm up, ride slow for about 5 miles then in 3rd gear nail it then let up hard until you get slow again, then nail it hard.
Do this for about 5 min and go home and change the oil.
You have now seated the rings !


Not to be rude at all but are you implying that rapid accel/engine decel for a mere 5 minutes will seat the new rings just fine? If it isnt obvious already im fairly ignorant with engine work in general and I've never had a new vehicle so I've never had to do any break ins but 5 minutes of whipping it up and down doesnt seem sufficient. Add to that, that Stimpy just did all this to his bike fairly recently and reported significant amounts of metal filings in the oil filter after just 70 miles of moderate riding on fresh oil (see above). He also did not have his cylinder honed.
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Re: Piston rings
Reply #29 - 09/16/09 at 07:18:05
 
Hey burn, the method has been posted on the site a couple of times by a few people.  And it recounted many times on the web.  What mike said maybe abit abreviated but esentially correct.  search for mick's ninja post for the full procedure or search the internet.  the truth is out there.
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