Charon
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I was having that problem when I filled my S40. I usually fill it, with the bike on the sidestand, to the bottom of the filler neck. I try to make sure to fill so part of the neck is in the fuel, and part is out. If I then replace the filler cap I usually get some fuel coming out. My solution has been to raise the bike upright and let the tank "burp" before I replace the filler cap. So far, it seems to be working.
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