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pulling head in frame (Read 7 times)
vaconcrete
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pulling head in frame
09/13/07 at 09:23:40
 
Ok, I thought I had it. I'd taken the head cover off with no problem and I thought I was in the clear. Everything is ready to pull the head and I find that it won't clear one of the long studs. The right rear to be exact. From reading on the forum I'd thought that if I got that far it would be a cinch. '87 650 savage. Anyone have any input. thanks
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Savage_Greg
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Re: pulling head in frame
Reply #1 - 09/13/07 at 09:40:21
 
All cause of that right rear stud too Tongue

You need to remove the front and bottom engine mount bolts and let the engine drop down in the frame then you can remove the head.  You don't have to worry about the rear mount bolt in the battery box support.

Here's an old photo.
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Max_Morley
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Re: pulling head in frame
Reply #2 - 09/13/07 at 09:45:58
 
Use a stud puller or double nut arrangement and remove that stud. Do whatever and the reverse the process to get it back together. Personally I would not use one of those gripper type stud pullers, but the collet type as I wouldn't want to put stress marks on the stud. Same goes with vice grips or channel locks. The collet type threads down the existing threads and then the collet is squeezed down to prevent it from turning so you can back the stud out. Not cheap, but does not damage the stud. Use the longest nuts you can find, not the head ones, to double nut and jam the nuts together, you should then be able to back the stud out. Max
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Max at Thumper Acres. '96 Savage bagger, '03 Savage w/Cozy sidecar for wifeni.
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vaconcrete
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Re: pulling head in frame
Reply #3 - 09/13/07 at 09:49:55
 
thanks for quick responses. I'm headin out to shop and try the engine mount bolt trick first. I wonder what the backyard mechanic did before the internet and its message boards?
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T Mack 1 - FSO
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sold 2001 LS650 for
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Re: pulling head in frame
Reply #4 - 09/13/07 at 10:05:40
 
remember if you don't want to scratch the frame to put on tape on it (duct tape??)
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Engineers design things, Technicians make them work.
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justin_o_guy2
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What happened?

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Re: pulling head in frame
Reply #5 - 09/13/07 at 10:18:26
 
Cardboard protects better than tape. Taping the cardboard on makes it even better
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The people never give up their liberties but under some delusion.- Edmund Burke.
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Savage_Greg
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Re: pulling head in frame
Reply #6 - 09/13/07 at 10:31:13
 
And make sure that you get a pillow to lay your head on, too Tongue
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vaconcrete
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Re: pulling head in frame
Reply #7 - 09/13/07 at 12:02:22
 
All right. Took out the mount bolts dropped a little and whamo, off she came. Tomorrow I'll post some more questions. And I already took out my pillow. Can't believe I'd never thought of that before.
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Savage_Greg
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Re: pulling head in frame
Reply #8 - 09/13/07 at 22:03:59
 
vaconcrete wrote on 12/31/69 at 16:00:09:
All right. Took out the mount bolts dropped a little and whamo, off she came. Tomorrow I'll post some more questions. And I already took out my pillow. Can't believe I'd never thought of that before.


Way to go.

I actually found that if you remove all the bolts and tilt the engine to the left side (leaving wiring intact), that you can remove the cylinder too.

Good job.
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