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Putting crankcase halves back together (Read 2 times)

grim

Junior Member

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Posts: 92
San Jose,CA
Gender: male

Putting crankcase halves back together
04/30/07 at 20:14:54

Any ideas or tips on how to get the two halves together smoothly? The manual says you should have no problems getting the halves to slide together.

I did tighten the 46mm nut that hold on the flywheel weight and this may be the culprit.

Basically the halves are together and the flywheel moves freely, BUT when I tighten the bolts that hold the halves together, the flywheel stops moving freely. Very strange.

Did anyone exerience the smooth crankcase assembly?

Did anyone have a difficult one?

Thanks guys/gals

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franch Senior Member Offline I love YaBB 1G - SP1! Posts: 287	Re: Putting crankcase halves back together Reply #1 - 04/30/07 at 20:27:18 just jump right in why don't ya .I thought i was something just doing the cam chain, turns out i'm nothing compared to the crank case splitting you're up against. I know, this isn't helpfull but it adds fill untill someone who knows what their doing replies. best of luck
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justin_o_guy Ex Member	Re: Putting crankcase halves back together Reply #2 - 04/30/07 at 20:29:27 Did the crank get seperated? Is the distance across the web correct? Zuzuki manual, page 3-46 upper right ppicture. 70.0+ or - .1 mm. Do you remember how it felt when you were at this point taking it apart? I am strictly fumbling in the dark, I've never been here & I hope to never be,, But, good luck!
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Kropatchek Serious Thumper Offline Why more than 1 cylinder? Posts: 1457 Alphen a/d Rijn Netherlands Gender:	Re: Putting crankcase halves back together Reply #3 - 05/01/07 at 03:21:53 Try tapping the crankshaft, balanceshaft and the gearshafts with a non-malet hammer as the SSM says. This will seat the bearings.
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justin_o_guy Ex Member	Re: Putting crankcase halves back together Reply #4 - 05/01/07 at 08:20:03 Krop, when I see a question like this I grab my manual, but I ooverlooked that. Where is it?
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Kropatchek

Serious Thumper

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Why more than 1
cylinder?

Posts: 1457
Alphen a/d Rijn Netherlands
Gender: male

Re: Putting crankcase halves back together
Reply #5 - 05/01/07 at 14:48:33

justin_o_guy wrote on 12/31/69 at 16:00:05:

Krop, when I see a question like this I grab my manual, but I ooverlooked that. Where is it?

In my SSM it's in the chapter Engine 3 Crankcase, page 3-48.
Quote:
If a large resistance is felt to rotation, try to free the shafts by tapping the driveshaft or countershaft with a plastic hammer
Unquote

Hope this helps.

After been working in aviation maintenance ( for 40+ years) , I read the manual cover-to-cover and try to remember where descriptions are located, not what the procedure is.
So I thumped through the SSM and found it.
No offence
Greetz

Never ask your bike to scream before her throat is warm.
'93 Sav in '96 ( yellow) looks

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justin_o_guy Ex Member	Re: Putting crankcase halves back together Reply #6 - 05/01/07 at 16:28:36 None taken, I asked wher was it. Aircraft maintenance would teach a guy to be thorough.
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