Donate!
Welcome, Guest. Please Login or Register :: View Members
Pages: 1
Send Topic Print
Die & no crank,,, (Read 3 times)
justin_o_guy
Ex Member




Die & no crank,,,
11/23/06 at 18:54:23
 
Awwwrite, it's happened 3 times. Only does it when I am running fairly hard, decide it's time to stop or slow dramatically & it dies & won't crank. Well, that never happened before I opened the idle mix screw( the one under the brass cap I drilled & pulled). So, it did it today & I stuck it in 5th & ran with it & jumped on it & it turned over but didn't start. It was stopped at TDC on compression. I thought that was what happened the last time, because while I was messing with the sidestand switch the motor rolled over & then the starter worked. How do I make it stop dying & stopping at TDC on comp?
Back to top
 
 
  IP Logged
Steve530
Senior Member
2005 No Login
****
Offline



Posts: 452
Knoxville, TN
Gender: male
Re: Die & no crank,,,
Reply #1 - 11/23/06 at 20:44:56
 
Is the compression release solenoid working?
Back to top
 
 

'97 Black / 1/2 white spacer
155 main jet / 55 pilot jet / Dyna muffler
snorkel removed / K&N drop in / seat raised
Slipstreamer SS30 windshield
  IP Logged
justin_o_guy
Ex Member




Re: Die & no crank,,,
Reply #2 - 11/23/06 at 20:59:46
 
Usually when I start it there's no indication the starter is trying to drag it thru compression unaided. When it's locked down, TDC, I am guessing it is dying after I pull the clutch in & it's stopping at TDC on comp. Then the decomp can't relieve the pressure the piston is under, because the engine wont turn. The decomp is a doohickey thet slips between the rocker & cam & causes the exhaust valve to open earlier, correct? If the engine can't turn at all the decomp won't fix the problem. My guess. No one told me this, but It's how I think it works. Am I off base? I think the decomp is working.I guess I could unplug it & see if it starts differently.
Back to top
 
 
  IP Logged
Steve530
Senior Member
2005 No Login
****
Offline



Posts: 452
Knoxville, TN
Gender: male
Re: Die & no crank,,,
Reply #3 - 11/23/06 at 21:27:56
 
I don't know how the details of compression release works. It seems like it would be able to open the valves even at TDC on the compression stroke.

My reasoning is that there is no mechanism to prevent the engine from stopping at TDC on the compression stoke, and I've never had that problem.

Have you checked the adjustment of the decompression solenoid linkage?
Back to top
 
 

'97 Black / 1/2 white spacer
155 main jet / 55 pilot jet / Dyna muffler
snorkel removed / K&N drop in / seat raised
Slipstreamer SS30 windshield
  IP Logged
justin_o_guy
Ex Member




Re: Die & no crank,,,
Reply #4 - 11/23/06 at 21:56:22
 
Every time I did the valves I have looked at the decomp. Never adjusted it cuz it always seems okay. I have no reason to suspect the decomp as not working since the bike doesn't seeeem to be draGGING THE OOOps Caplock sorry. The starter winds the motor around fine every time Except when I jump off the gas & on the brakes Hard & Fast. Then IF it dies, Every time it dies it won't start.It doesn't die every time I make an abrupt throttle close, but it's done it 3 times. I will admit my idle speed WAS slow. I jacked it up to the lowest mark on the tach today & it hasn't made me push start it since. ONly after I messed with the idle mixture screw behind the brass cap. Maybe, it's the too low idle speed. Anyone ever see this happen? Sl;ap throttle to ZERO & grab brakes for all yer worth? You spose it was just the low idle?
Thanks for your time folks,,

Regarding the decomp allowing the pressure out of the cylinder. UNless the engine is turning over I don't see how a lever slipping between the cam & the rocker arm can cause a valve to open.
Back to top
 
 
  IP Logged
SavageDude
Serious Thumper
Alliance Member
*****
Offline



Posts: 561
OC_California
Gender: male
Re: Die & no crank,,,
Reply #5 - 11/23/06 at 22:42:08
 
My bike 05 has to have high idle when first start and it slowly drop down a bit when she's warmed up. So I leave the idle screw in at a spot high enough that she's not going dye on me at stop light. It's must be the Savage's character--why would they name it SAVAGE=unruly  Grin Grin
Back to top
 
 

2005 S40, debadged, Tkat FB, saddle bags, sissy bar, HD Sporter muff, Fly screen, white spacer mod, 150 main jet.....and sssslowly upgrading
  IP Logged
justin_o_guy
Ex Member




Re: Die & no crank,,,
Reply #6 - 11/23/06 at 22:59:47
 
This is on a bike with 13,000 trouble free nmiles. Onl;y after I adjusted the idle mixture has it started this. Will changing the pilot jet change this? What about that "White spacer" will it help? I did idle it up to the point where, with a warm engine, at idle the bike was rolling at the lowest dash mark on the speedo. Earlier I refered to the "Tach" I was Hallucinating! thanks!  Grin
P.S. I have had the bike die when cold, but usually I have the choke on 1/2 till it's warmed up well enough to idle. I did have the idle set ridiculously low, I do think it odd that the UNRULY son of a gun has figured out how to stop @ TDC.. amazing!
Back to top
 
 
  IP Logged
Steve530
Senior Member
2005 No Login
****
Offline



Posts: 452
Knoxville, TN
Gender: male
Re: Die & no crank,,,
Reply #7 - 11/24/06 at 01:35:58
 
Cranking up the idle speed would be a really easy thing to do. It would sure be worth a try.

As I understand it, the free play in the cable that attaches the decompression solenoid to the internal mechanism is a maintenance item.  That is the free play must be adjusted periodically.  If there is too much slack in the cable, the internal components will not open the valves. I thought that might be a problem with your bike.

Back to top
 
 

'97 Black / 1/2 white spacer
155 main jet / 55 pilot jet / Dyna muffler
snorkel removed / K&N drop in / seat raised
Slipstreamer SS30 windshield
  IP Logged
Kropatchek
Serious Thumper
*****
Offline

Why more than 1
cylinder?

Posts: 1457
Alphen a/d Rijn  Netherlands
Gender: male
Re: Die & no crank,,,
Reply #8 - 11/24/06 at 01:44:39
 
Adjust the idle RPM at 1100 RPM, not less.
When the engine dies at low RPM the piston will stop at TDC. The low inertia of the crankshaft is unable to overcome the compression.
You can check the device thats put extra fuel in the carb when the trottle is closed ( can't remember the name) It's fitted left from the idle mixture screw and has a 3 screw cover.  The transient enrichment valve.This can be dirty/stuck or the rubber diafragm punctured.

When you open the front (exhaust) valve adjustment cover you can see how the decrompression solenoid acts on the exhaust valve rocker. Bit difficult to explain.
On my engine (1993) I have installed an electrical device that operates the solenoid also when switching off the engine, not required for engines later than 1996 as the starter gears were changed after that date.

My advice to check the general mass connector behind the LH sidecover still stands and I might add check the sidestand springs, if they are weak the sidestand switch may interupt the ignition momentaraly and the engine dies.

Keep us posted, very interesting in what you find.

Greetz
Kropatchek Grin

Back to top
 
 

Never ask your bike to scream before her throat is warm.
'93 Sav in '96 ( yellow) looks
  IP Logged
klx650sm2002
Serious Thumper
*****
Offline

The more I learn the
less I know.

Posts: 2041
Cumbria,England
Gender: male
Re: Die & no crank,,,
Reply #9 - 11/24/06 at 05:09:48
 
KLX has an auto decompressor on the end of the exhaust cam that requires a tickover of at least 1100rpm to prevent stalling.

Clive W  Cheesy
Back to top
 
 
  IP Logged
Steve530
Senior Member
2005 No Login
****
Offline



Posts: 452
Knoxville, TN
Gender: male
Re: Die & no crank,,,
Reply #10 - 11/24/06 at 09:20:47
 
Kropatchek wrote on 12/31/69 at 16:00:11:
You can check the device thats put extra fuel in the carb when the trottle is closed ( can't remember the name) It's fitted left from the idle mixture screw and has a 3 screw cover. This can be dirty/stuck or the rubber diafragm punctured.

When you open the front (exhaust) valve adjustment cover you can see how the decrompression solenoid acts on the exhaust valve rocker. Bit difficult to explain.
On my engine (1993) I have installed an electrical device that operates the solenoid also when switching off the engine, not required for engines later than 1996 as the starter gears were changed after that date.

Kropatchek Grin



I think that's the idle enrichener, or choke.

Doesn't the solenoid pull a cable that rotates a shaft that then pushes up on the rocker arm which opens the exhaust valve?
Back to top
 
 

'97 Black / 1/2 white spacer
155 main jet / 55 pilot jet / Dyna muffler
snorkel removed / K&N drop in / seat raised
Slipstreamer SS30 windshield
  IP Logged
justin_o_guy
Ex Member




Re: Die & no crank,,,
Reply #11 - 11/24/06 at 10:03:39
 
Kropatchek, are you referring to item # 15 on page 4-1 of the Suzuki shop manual? A diaphragm thing?It's called "transient enrichment valve".. I need a class on "Motorcycle carburetor theory of operation" Never thought I would be doing this stuff. I think it's a blast.Thanks to all for their input.Steve, the reason I don't really think it is the decomp is because it works every time, except for when I create a shutoff by slapping the throttle shut.

I am gonna see how it acts with the idle jacked up a bit. I had it set very low. Much lower than when it cam off the assymbly line.
Back to top
 
 
  IP Logged
Steve530
Senior Member
2005 No Login
****
Offline



Posts: 452
Knoxville, TN
Gender: male
Re: Die & no crank,,,
Reply #12 - 11/24/06 at 16:25:29
 
Yea, the low idle speed is a likely candidate.
Back to top
 
 

'97 Black / 1/2 white spacer
155 main jet / 55 pilot jet / Dyna muffler
snorkel removed / K&N drop in / seat raised
Slipstreamer SS30 windshield
  IP Logged
Kropatchek
Serious Thumper
*****
Offline

Why more than 1
cylinder?

Posts: 1457
Alphen a/d Rijn  Netherlands
Gender: male
Re: Die & no crank,,,
Reply #13 - 11/25/06 at 11:05:52
 
Justin wrote :
Kropatchek, are you referring to item # 15 on page 4-1 of the Suzuki shop manual? A diaphragm thing?It's called "transient enrichment valve"..

Thanks, corrected my post.. Embarrassed

Hope your bike is doing well after you raised the idle RPM


Greetz
Kropatchek Grin
Back to top
 
 

Never ask your bike to scream before her throat is warm.
'93 Sav in '96 ( yellow) looks
  IP Logged
Pages: 1
Send Topic Print


« Home

 
« Home
SuzukiSavage.com
10/04/24 at 10:20:09



General CategoryRubber Side Down! › Die & no crank,,,


SuzukiSavage.com » Powered by YaBB 2.2!
YaBB © 2000-2007. All Rights Reserved.