Donate!
Welcome, Guest. Please Login or Register :: View Members
Pages: 1
Send Topic Print
Clutch lever.... (Read 2 times)
carazzie
Ex Member




Clutch lever....
08/02/06 at 14:13:30
 
Last week riding to work I noticed that there is slop in my clutch lever/cable.   Is this normal?  I never noticed it before...but I guess it could have always been that way...now I'm worried the cable or the lever or something is going to break... ???
Back to top
 
 
  IP Logged
Brewbrother
Serious Thumper
*****
Offline

Just lending a
helping hand.

Posts: 953

Gender: male
Re: Clutch lever....
Reply #1 - 08/02/06 at 16:29:27
 
carazzie wrote on 12/31/69 at 16:00:08:
Last week riding to work I noticed that there is slop in my clutch lever/cable.   Is this normal?  I never noticed it before...but I guess it could have always been that way...now I'm worried the cable or the lever or something is going to break... ???


I had a similar problem a few weeks ago. My clutch lever was not seating completely. Just pull the clutch lever open and look where the cable enters. If the cable is frayed than replace it. You can adjust the cables tension with an adjustment nut located underneath the black rubber cover where the cable meets the lever. You can also adjust the cable when it mounts near the tranny case.
Back to top
 
 

Opportunities multiply as they are seized.
No spacer,60 pilot jet, 155 main jet, plug door, sportster muffler, k&n drop in, iridium plug, brake pedal mod,de-badged, Dunlops, bullet turn signals.
  IP Logged
carazzie
Ex Member




Re: Clutch lever....
Reply #2 - 08/03/06 at 06:12:11
 
GREAT!  I'll try that - I pulled that rubber thingy back and the cable looks okay - I tried turning it with my fingers but it wouldn't budge.   Maybe that tool you are talking about is in the took kit???
Back to top
 
 
  IP Logged
vroom1776
Serious Thumper
*****
Offline



Posts: 2110

Gender: male
Re: Clutch lever....
Reply #3 - 08/03/06 at 09:59:08
 
Loosen the big one by the lever first w/ a pair of pliers.  Adjustment at tranny case should be about 1/8" or so, I think.
Back to top
 
 
  IP Logged
MacAttack
Ex Member




Re: Clutch lever....
Reply #4 - 08/03/06 at 10:09:49
 
It's normal for new cables to stretch a bit in use. You have two places to adjust it: At the handlebar (fine adjustment) and at the clutch housing (larger adjustment). Usually, you'll want to work at the handlebar.
1. Slide the rubber moisture cover back. You'll see two knurled hardware bits, large and small.
2. Start by loosening the larger bit (it's the locknut). Once that's loose, turn the inner hardware bit counterclockwise to take most of the slack out of the cable (leave a tiny bit though - don't know the spec offhand.)
3. Then, while holding the inner/smaller hardware bit, tighten the outer, larger one. Tighten it firmly so it won't loosen by itself, but not too firmly, so you could make another adjustment if needed.
4. Slide the rubber boot back on.

If you need to lubricate the cable, you'll want to go through this drill to loosen everything up, to allow lubricant to be injected/sprayed in. There is a neat tool for this that slips over the cable sheath end, and has a hole for a spray can tube. Your local bike shop will have these. Smiley
Back to top
 
 
  IP Logged
Pages: 1
Send Topic Print


« Home

 
« Home
SuzukiSavage.com
12/22/25 at 08:31:45



General CategoryRubber Side Down! › Clutch lever....


SuzukiSavage.com » Powered by YaBB 2.2!
YaBB © 2000-2007. All Rights Reserved.