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New Starter design (Read 2 times)

lebarle

Ex Member

New Starter design
07/14/05 at 04:51:46

Help! My starter is on the blink. It sounds terrible. I have yet to remove the left side crankcase cover (alternator cover) but I will. The starter stalls and sounds like the starter clutch is not engaging and then slipping etc. It makes really loud banging sounds.

I see that Suzuki changed the design in model year 1996 to include a "torque limiter" in place of the gear 2. I wonder if I may install the new torque limiter into my 1987 crankcase? If you have any leads on this please respond. Thanks.

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Savage_Greg Serious Thumper Alliance Member Offline Don't go around your ass to reach your elbow... Posts: 7844 SW Washington State Gender:	Re: New Starter design Reply #1 - 07/15/05 at 08:40:44 Here's where you are going...and with all that noise, I wouldn't run the engine until you do. Good luck.
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lebarle

Ex Member

Re: New Starter design
Reply #2 - 07/17/05 at 18:51:31

Well I got the generator cover off. The big gear on the crank is missing teeth. Gear one next to the big one is worn like it hasn't been looking correctly at the big gear and worst of all the socket on the crankcase that supports the shaft upon which gear one rides is busted.

How can I get that socket fixed? any suggestions appreciated.

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Savage_Greg Serious Thumper Alliance Member Offline Don't go around your ass to reach your elbow... Posts: 7844 SW Washington State Gender:	Re: New Starter design Reply #3 - 07/18/05 at 13:14:09 My friend...you got a mess. But then you know that.... Actually, I think there is someone in here with a old Savage motor. Any idea how this happened?
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Savage_Rob Serious Thumper Alliance Member Offline Mechanically Inclined Amateur Posts: 6972 Texas (Dallas area) Gender:	Re: New Starter design Reply #4 - 07/18/05 at 13:16:20 I saw a couple being parted out on eBay too.
Back to top	1998\|MAC muffler\|ceramic coated header\|K&N air filter\|Amal Mk2 carb\|Odyssey battery\|iridium plug\|NC windshield\|Dunlop 491s\|Superbrace\|EBC brake rotor\|12.5" Progressive shocks\|Kuryakyn ISO grips IP Logged

Savage_Greg Serious Thumper Alliance Member Offline Don't go around your ass to reach your elbow... Posts: 7844 SW Washington State Gender:	Re: New Starter design Reply #5 - 07/18/05 at 13:17:46 You have to make sure that you have all loose metal parts out of the motor too.
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Kropatchek Serious Thumper Offline Why more than 1 cylinder? Posts: 1457 Alphen a/d Rijn Netherlands Gender:	Re: New Starter design Reply #6 - 07/18/05 at 16:38:33 Savage_Greg wrote on 12/31/69 at 16:00:07: My friend...you got a mess. Any idea how this happened? Yes, the decompressor was not propperly adjusted or not working at all. Greetz Kropatchek
Back to top	Never ask your bike to scream before her throat is warm. '93 Sav in '96 ( yellow) looks IP Logged

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