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Message started by maxmamo on 06/26/18 at 10:11:49

Title: Build Thread bobber timeline
Post by maxmamo on 06/26/18 at 10:11:49

I wanted to start a thread of my build. Its not much but Ill continue to update it. I want feedback and opinions from the community but ultimately it is MY bike so ill just build it how I see fit. I wish I had taken more pictures during my progress but it is what it is now.

So I bought this savage off of a guy who didnt ride. He laid the bike down and didnt want it any more.

I bought it without knowing if it ran or if it even started. But the price was right and I was looking for a project to keep my mind busy. Heres a pic of when I just got it. I brought it home, changed the fluids and jump started it. It ran!

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/26/18 at 10:15:20

Immediately I began stripping it down. The gas tank had a dent and everything was put together so sloppily. The wiring was a mess. But it was a good start.

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/26/18 at 10:21:38

I started sourcing parts and digging for ideas. I had a fresh slate and I wanted to get it right the first time. I drew the idea I had in my head on paper and started working towards my goal. The seat that came with the back was made out of the original(I think) but it looked way too bulky and was not my style.

This is the start of my seat pan. I work in a metal shop and just quickly cut this out and bent it up. The seat pan I have now is temporary. I have a look in mind for the seat that has never been done before that I know of so thats still in progress. for now im just riding my pan!

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/26/18 at 10:28:03

I started messing with the idea of removing the battery and hiding it. Ive seen a lot of guys do this but I didnt know how to go about it. Eventually what I did was remove the evap canister, battery, battery covers and all of that. I built a battery box at work and fabbed up this little cover piece. This was just a mockup of how I wanted it to go.

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/26/18 at 10:31:22

I stuck with this look. I was going for a minimalistic approach. Get rid of everything I dont need and improve on what I have. This picture shows some of the progress with the wiring, the new fender, the bracket mock up, and an idea coming to life.

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/26/18 at 10:38:16

The color I chose for the tank and fenders is a BMW silver gray metallic. I forget the color code but if anyone needs it I can probably find it. I think it came out great. Especially in the sun i like how it changes from silver to gray.

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/26/18 at 10:54:05

I got some brown grips because eventually ill have a brown toolbag on the forks and my seat will be brown leather as well. It should all match nicely, when its done. I have one problem with the drag bars on the bike. when I turn all the way left or right the brake mounts hit my tank. I need some kind of stopper to limit my turning. I may just flip the risers to face forward I think that will give me enough clearance.

Im not happy with the seat mounts so Ill redo all of those. But I got the battery in and exhaust on. I was nervouse to start the bike after redoing a lot of the wiring. Whoever did it before me was no electrician lets just say that. In this picture the battery is in and battery tray and cover bracket are both painted with a wrinkle coat. Its like a spray in bed liner almost so it should be tough.

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/26/18 at 11:01:27

You might have noticed the tire paint. I love the look it gives the bike. It adds flare and gives it that race look. Heres where Im at today!

Im planning on adding a support to the battery bracket, just for peace of mind. I was thinking of putting a 90 degree bend on the air filter and pointing it down.

I still havent figured out what to do with the bars but im going to flip the risers today( hopefully theyll fit backwards?)

The exhaust is pretty close to the battery. Although I have a cover on the battery it doesnt go all the way up. Im either going to redo the battery box or add a heat shield.

The ups driver keeps misplacing my %()#%& packages Ive had to re order my tool bag 3 times. IVe spent hours on the phone with them.

I ordered a seat to put on temporarily so I can start making my seat pan into what I want. Hopefully the driver doesnt misplace that! >:(

Title: Re: Build Thread bobber timeline
Post by T And T Garage on 06/26/18 at 13:29:26

So far, so good Maxmamo! Keep on with the updates - I'm intrigued by your seat "tease" - can't wait to see it!

[smiley=thumbup.gif]

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/26/18 at 13:33:17

Thanks T and T!

Getting this bad girl registered today lol

Title: Re: Build Thread bobber timeline
Post by T And T Garage on 06/26/18 at 13:37:25

NICE!!

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/27/18 at 00:16:35

Flipped the risers, that fixed my clearance issue. Also the delivery guy dropped off my leather bag today! Got it installed. Registered the bike and got the plate on. I’m considering a center mounted license plate bracket, I feel like that will make the rear end a bit more symmetrical.

Big day today for me and I’m worn out. Working on the bike a bit was therapy.

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/27/18 at 00:18:38

Not sure how I feel about the bag in this location yet but I gotta keep the registration and some spare tools somewhere

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/28/18 at 07:37:56

I had an issue with the speedometer not working which was strange since it worked before. Turns out the paint shop ruined my speedometer cable. Ordered a new one hopefully itll solve that problem.

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/29/18 at 12:22:40

Im looking to replace the big bulky clutch master and brake for something more lowkey and small. If anyone knows of anything like this please drop a link.

Title: Re: Build Thread bobber timeline
Post by T And T Garage on 06/29/18 at 13:14:16

34382134383436590 wrote:

Im looking to replace the big bulky clutch master and brake for something more lowkey and small. If anyone knows of anything like this please drop a link.

Not sure what you mean. Levers and master cylinder on the bars?
(sometimes I'm not too bright..)

Title: Re: Build Thread bobber timeline
Post by maxmamo on 06/29/18 at 13:15:49

Yes the brake and clutch levers Plus brake cylinder. The stock ones are just so bulky.

Title: Re: Build Thread bobber timeline
Post by T And T Garage on 06/29/18 at 13:40:02

474B52474B47452A0 wrote:

Yes the brake and clutch levers Plus brake cylinder. The stock ones are just so bulky.

Ah, understood. My buddy and I are going to be attempting in-bar twist throttle and clutch. Here's our build: http://suzukisavage.com/cgi-bin/YaBB.pl?num=1484783359

If you're looking to downsize, you may want to look into a remote master for the brake and an inline fulcrum for the clutch.

Here's a reference of both (if not the actual ones, it'll give you an idea what's out there):

https://www.caferacerwebshop.com/en/grimeca-clean-bars-remote-master-cylinder.html

https://www.denniskirk.com/moose/easy-pull-clutch-system-m55500.p57706.prd/57706.sku?utm_source=google&utm_medium=cse&gclid=CjwKCAjwsdfZBRAkEiwAh2z65jkCTKHu7KQ4jOD6oy3WCi0HZcrPAVf4FZ8TuuHUotQKI1z_-q69QxoCN8YQAvD_BwE&ad=46766398717

Title: Re: Build Thread bobber timeline
Post by maxmamo on 07/02/18 at 21:15:08

Got my temporary seat in. The color doesn’t match very well to the bag or handlebars but it is just temporary so that’s ok.

My speedometer cable came in today so I immediately put that in and tested it. Works great now.

Overall pretty pleased with the bike. The next thing I’m going to tackle is probably seat brackets. I want to adjust the angle of the seat. Once that’s done I’m going to fab up some cover pieces for the wiring underneath the seat and on the rear fender. I’m thinking a brushed stainless steel for the covers.

Title: Re: Build Thread bobber timeline
Post by maxmamo on 07/02/18 at 21:17:24

I also want to bend this seat to match the profile of the seat pan I had before. As it is, it pushes me forward into the tank and the position I sit in is different. I’ll have to figure out a way to bend the seat without ruining it.