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Message started by DragBikeMike on 05/22/18 at 00:56:04

Title: Rotor Remover Tool
Post by DragBikeMike on 05/22/18 at 00:56:04

I have some questions regarding the alternator rotor remover tool.

The Clymer manual specifies Suzuki part number 09930-30720.  Some sites on the web state that part number has been superseded by 09930-30721, and other sites seem to indicate that 09930-30721 is not applicable to the LS650.  Will part number 09930-30721 work on the LS650?

Can anyone tell me if the 50mm internal threads on the correct puller are left hand or right hand?

Can anyone tell me if the jack bolt for the tool has left hand or right hand threads?

I appreciate the help.

Title: Re: Rotor Remover Tool
Post by kojones on 05/22/18 at 03:31:06

IIRC both are RH threads. Will check mine if needed. Some Suzuki DR's need the same tool.

Title: Re: Rotor Remover Tool
Post by Dave on 05/22/18 at 03:34:46

The threads are right hand.

Title: Re: Rotor Remover Tool
Post by Fast 650 on 05/22/18 at 07:57:28

Several of the pit bikes use the same puller also. I got mine from Amazon from a pit bike dealer for less money than what Suzuki gets for the same tool.

If you are planning to pull the flywheel too, you will need a 46mm deep socket for that nut after you pull the rotor.

Title: Re: Rotor Remover Tool
Post by Serowbot on 05/22/18 at 08:18:31

That's a big nut!!!... :o

Title: Re: Rotor Remover Tool
Post by Dave on 05/22/18 at 08:54:34


5640574A52474A51250 wrote:
That's a big nut!!!... :o


Yep....and it is waaaaay back on the shaft so it requires a deep socket.

Title: Re: Rotor Remover Tool
Post by DragBikeMike on 05/22/18 at 13:45:35

Thanks for the prompt reply.  Are both threads (50mm internal and jack bolt) right hand.  If the jack bolt is RH thread isn't it just gonna try to screw in the bolt that normally holds the rotor, since you leave that in place (backed off 2 turns) before you install the tool.

Title: Re: Rotor Remover Tool
Post by Dave on 05/22/18 at 18:32:21

Both threads are right hand.  Run the center screw out and put some fresh oil on the threads, install the tool on the rotor hand tight, run the center screw in by hand, then:  1)  If you have an impact you just bump the button a couple of times and the rotor jumps off.  2)  If you don't have an impact you put a large Crescent wrench on the puller body and ratchet/socket on the center screw....and turn it in pretty tight.  Then squarely whack the end of the center screw with a proper hammer, then tighten again....repeat as necessary.

Title: Re: Rotor Remover Tool
Post by justin_o_guy2 on 05/22/18 at 18:43:21

Then squarely whack the end of the center screw with a proper hammer


Sizing a hammer to the task sometimes requires
Getting a Bigger Hammer

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