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SuzukiSavage.com
/cgi-bin/YaBB.pl General Category >> Rubber Side Down! >> CAFE RACER project complete /cgi-bin/YaBB.pl?num=1273643883 Message started by caseyLA on 05/11/10 at 22:58:03 |
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Title: CAFE RACER project complete Post by caseyLA on 05/11/10 at 22:58:03 Thank you to the forum, with all it's helpful info and friendly people. I recently finished my Savage cafe racer project. Here's some pics and a list of mods/features: http://farm5.static.flickr.com/4132/4949360507_96fedfc56e_b.jpg http://farm5.static.flickr.com/4100/4949952982_3214ffac38_b.jpg http://farm5.static.flickr.com/4080/4949952844_4588cece05_b.jpg http://farm5.static.flickr.com/4091/4949359295_f21280c347_b.jpg http://farm5.static.flickr.com/4112/4949359403_e90d6dc96f_b.jpg http://farm5.static.flickr.com/4094/4949952216_39189e7a3d_b.jpg http://farm5.static.flickr.com/4073/4949359809_dde12fdbcd_b.jpg - Rear hub re-laced with 18" polished aluminum rim - 12.5" rear shocks - Custom rearset mounting bracket - Adjustable rearsets - Custom fiberglass seat and upholstered seat pan - Custom seat mount with neoprene vibration reduction system (adjustable depending on weight of rider) - LED tail light with integrated blinkers - Custom tank fabricated from stock S40 tank with center plate for key switch and indicator lights - Custom tank mounting bracket - Clip-ons - Lowered front end mod - Custom fiberglass sidecovers - Custom battery box / electronic component mount - Decompression solenoid replaced with foot-actuated lever using stock shifter - Custom belt guard - Firestone Deluxe Champion tires - Dunstall muffler - Mini tachometer and speedometer with custom mounting brackets - Custom sidestand mount - License plate mounting bracket - Painted headlight dome - Gran Turismo style grips - K&N air filter - Jet Set from Lancer |
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Title: Re: CAFE RACER project complete Post by Edgar on 05/11/10 at 23:00:55 impressive man! ;) |
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Title: Re: CAFE RACER project complete Post by EJID on 05/11/10 at 23:15:38 Awesome build!!! You can still see the Savage roots in it, but yet it is so different it is very refreshing. Well done! :) |
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Title: Re: CAFE RACER project complete Post by John_D FSO on 05/11/10 at 23:56:31 Wow, very cool! :o |
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Title: Re: CAFE RACER project complete Post by dasch on 05/12/10 at 00:18:35 Great!!! Very clean! |
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Title: Re: CAFE RACER project complete Post by justin_o_guy2 on 05/12/10 at 03:09:51 Thats a fine look.. |
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Title: Re: CAFE RACER project complete Post by Rocco on 05/12/10 at 05:03:06 sweeeeet bro!!! |
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Title: Re: CAFE RACER project complete Post by Serowbot on 05/12/10 at 06:24:30 Fantastico!... ;)... can you show details on the rearset set-up?... |
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Title: Re: CAFE RACER project complete Post by jef.savage on 05/12/10 at 06:26:16 That is a GORGEOUS Savage. Very nice! I love it! |
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Title: Re: CAFE RACER project complete Post by 12Bravo on 05/12/10 at 06:31:11 Nice looking, I like it. You did an excellent job. |
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Title: Re: CAFE RACER project complete Post by Scott_H on 05/12/10 at 07:49:54 Beautiful! |
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Title: Re: CAFE RACER project complete Post by gerald.hughes on 05/12/10 at 07:51:11 Wow! I know that most of the modders on this site are into bobbers, but to my eyes, that is one of the most beautiful bikes that I have seen on this site, or any other site. Like Serowbot, I would be very appreciative if you could provide more information and pictures (both sides) on the rearsets. You have really produced a headturning bike, and one that I would love to ride. |
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Title: Re: CAFE RACER project complete Post by bill67 on 05/12/10 at 08:05:38 That makes these bobbers on here look like handyman bikes. |
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Title: Re: CAFE RACER project complete Post by EJID on 05/12/10 at 08:38:57 3E3530306A6B5C0 wrote:
I agree, BUT how often do you really plan on riding this bike? With how much work went into it and the $$$ that I'm sure you have invested will it be a daily rider, a show bike, or something in between? I think many of the "handyman bikes" aka bobbers that have been done on this site are by people that do them as low budget modifications to make the bike how they want them so they can continue to ride them on a daily basis and only a handful of them are done with similar amounts of $$$ with plans of only riding them occasionally or entering them in bike shows? Just my $.02 I really do like how the bike turned out. |
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Title: Re: CAFE RACER project complete Post by LostArtist on 05/12/10 at 08:49:21 this is AWESOME!!!!! should make this into a kit and sell it!! did you have to cut the frame or weld anything?? cause that's what stops me from trying any "serious" mods, that and I need to find a deal on a savage to build from. and some real income to finance the whole thing . . . anyway, GREAT BUILD!!! :D |
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Title: Re: CAFE RACER project complete Post by wolfmrp on 05/12/10 at 09:13:29 Work of art! |
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Title: Re: CAFE RACER project complete Post by Yonuh Adisi on 05/12/10 at 09:23:01 I'm not usually into cafe racer's but you did a great job it looks very nice. Just don't let it be a trailer queen, bikes are meant to be ridden. |
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Title: Re: CAFE RACER project complete Post by Phelonius on 05/12/10 at 09:29:03 Now that is a fine looking Savage! Phelonius |
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Title: Re: CAFE RACER project complete Post by Rogue_Cheddar on 05/12/10 at 10:04:35 You know how some works of art can make you cry? :'( Tears of joy. Very nice. |
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Title: Re: CAFE RACER project complete Post by LANCER on 05/12/10 at 11:19:17 DUDE ! VERY FREAKING NICE ! ! ! |
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Title: Re: CAFE RACER project complete Post by crash_tx on 05/12/10 at 13:23:49 That is one of the COOLEST things I've seen anyone do with the 'ol Savage! Cafe's rock and you've definitely nailed it! Congratulations! Well Done! |
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Title: Re: CAFE RACER project complete Post by james may on 05/12/10 at 13:37:17 Very nice clean looking bike. do you have the info on the rear rim mod. |
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Title: Re: CAFE RACER project complete Post by RTC on 05/12/10 at 18:14:00 that is definitely the coolest looking savage i have ever seen. |
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Title: Re: CAFE RACER project complete Post by crabpainter on 05/12/10 at 18:30:13 I've got saddlebags for it if interested... ::) Nice work ;) |
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Title: Re: CAFE RACER project complete Post by caseyLA on 05/13/10 at 02:12:22 Thank you for all the positive comments! I will get some details and more pics of the rearset brackets for those who are interested. james may: the rear rim is an 18 x 2.15 aluminum Akront rim. They have a low shoulder and are polished, so matches the front stock rim nicely. The lacing and trueing of the wheel was done at Buchanan's in Azusa, CA. A little more about the bike: I wanted to create a thumper that was lightweight, reliable, and fuel efficient for urban commuting. Something with a classic british flavor made from new parts. I was originally planning on putting a Savage engine into a cafe racer frame, but after I got my S40 and starting really looking at it, I discovered the stock chassis is the perfect home for the kick-ass engine. Skinny frame for a skinny engine...perfect. Swingarm goes on the OUTSIDE of the frame...BRILLIANT! The streamlined chassis really makes it look lean and mean. Tilt it forward a bit and the rake and trail are in line with a modern Bonneville, and it only weighs 320 wet. All the components were designed to avoid any major mods to the frame or engine, and as many stock components as possible were used. Everything is bolt-on....there was no welding to the frame. And yes, it will be ridden. A lot! Super fun to ride. :) |
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Title: Re: CAFE RACER project complete Post by BurnPgh on 05/13/10 at 11:29:37 THE best cafe Ive ever seen modern or classic. Very very well done. How'd you about making those side panels and fender? DIY it ? Fiberglass resin in a mould or what? |
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Title: Re: CAFE RACER project complete Post by supernes550 on 05/13/10 at 11:46:46 very nice build! one of the best i've seen. goes to show you that our bike has a lot of potential. i'm interested in knowing about the rearsets as well. would love to add a set to my bike. did you do all the work yourself or have a shop do it? |
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Title: Re: CAFE RACER project complete Post by suzi-q on 05/13/10 at 16:33:27 wow that is really nice. |
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Title: Re: CAFE RACER project complete Post by caseyLA on 05/13/10 at 22:16:37 73504C4B7E4D4B564C4B3F0 wrote:
Yes, I did have to cut the seat tubes and a few other bits. But there was no welding (and therefore, no re-painting!) of the stock frame. There's a few things I learned along the way to make the next one much easier to build. This was a big experiment. ;) |
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Title: Re: CAFE RACER project complete Post by caseyLA on 05/13/10 at 22:24:28 7542455967505F370 wrote:
Yes, I designed and made the seat and side covers out of fiberglass. The molds can be used to make the next bike (after some vacation time...lol). |
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Title: Re: CAFE RACER project complete Post by BurnPgh on 05/13/10 at 22:36:41 Finally READ your post instead of drooling. Sorry for the dumb question. And for a big experiment it looks like you got it spot on. |
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Title: Re: CAFE RACER project complete Post by caseyLA on 05/13/10 at 22:43:34 72747164736F6472343431010 wrote:
All of the fabrication was done out of my shop in Los Angeles (Ryca Motors). We'll be launching our website next week with some more info about our work. Here's a picture of the rearset bracket, although it's difficult to see with all the other parts on the bike. The bracket is one-piece, each side connected horizontally with tubing for a very rigid structure, and mounted at the engine mounting points. It's designed to be used with Tarozzi rearsets, and doubles as the exhaust support bracket. The design also re-locates the stock rear brake switch, keeping everything functional. http://themeltedhouse.com/CS1/cs1-08.jpg |
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Title: Re: CAFE RACER project complete Post by PerrydaSavage on 05/14/10 at 03:27:24 Though I am a Bobber man at heart, that Savage Cafe makes me weak in the knees! Best lookin' custom Savage I have ever seen!! 8-) Congrats on a job well done!!! Please keep us up-to-date on your Riding exploits with her (pics would be deeply appreciated!) ... |
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Title: Re: CAFE RACER project complete Post by onelunger on 05/14/10 at 04:20:19 That truely is a beautiful bike. 8-) Well done! You nailed the classic beauty of the British Cafe' racers and perfectly integrated it w/ the clean lines and simple reliability of the Savage. Hats off to you my friend. Now, I wonder if the wife will let me do that to hers..... ::) |
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Title: Re: CAFE RACER project complete Post by supernes550 on 05/14/10 at 10:42:56 3D3F2D3B27121F5E0 wrote:
All of the fabrication was done out of my shop in Los Angeles (Ryca Motors). We'll be launching our website next week with some more info about our work. Here's a picture of the rearset bracket, although it's difficult to see with all the other parts on the bike. The bracket is one-piece, each side connected horizontally with tubing for a very rigid structure, and mounted at the engine mounting points. It's designed to be used with Tarozzi rearsets, and doubles as the exhaust support bracket. The design also re-locates the stock rear brake switch, keeping everything functional.[/quote] good deal. i'll have to stop by the shop and check the bike out in person. |
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Title: Re: CAFE RACER project complete Post by gerald.hughes on 05/14/10 at 11:27:36 Casey, You mention your shop in LA. Does that mean that it would be possible to order a set of brackets and rearsets from you? I for one, would be very interested in such a package. |
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Title: Re: CAFE RACER project complete Post by caseyLA on 05/15/10 at 16:10:28 545641525F571D5B46545B5640330 wrote:
Yeah, I can reproduce all the components, including the rearset assembly. My original plan was to build a second and possibly third complete bike based on this prototype and offer them for sale. I was just kinda waiting to see the response and guage if there was any interest. Since everything is bolt-on, there could be a kit as well. We're going to work out the price list and get our website up next week. But until then, I will take some better pics of the rearset bracket and hardware. |
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Title: Re: CAFE RACER project complete Post by Valerio on 05/15/10 at 16:26:39 Bravo.....it´s amazing... :P |
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Title: Re: CAFE RACER project complete Post by kevinphan on 05/17/10 at 02:26:31 Possible quote on how much rear sets would cost after all said an done? P.S Rad fugging bike, does the tach work read properly? |
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Title: Re: CAFE RACER project complete Post by caseyLA on 05/17/10 at 15:16:23 3937243B3C223A333C520 wrote:
Still working on prices, can I PM you with a quote in a few days? Would you want them bare metal, powder coated, or painted? Yeah the tach seems to be fairly accurate. |
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Title: Re: CAFE RACER project complete Post by kevinphan on 05/18/10 at 20:14:40 Bare metal would be good! May look into a tach, ditching the speedo soon. |
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Title: Re: CAFE RACER project complete Post by supernes550 on 05/19/10 at 13:31:23 love the intro page dude. http://thekneeslider.com/archives/2010/05/19/ryca-cs-1-suzuki-s40-cafe-conversion/ pricing on the rearsets? |
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Title: Re: CAFE RACER project complete Post by babbalou on 05/21/10 at 22:08:42 That's the classiest bike I've seen in a long time, on the road or online. Thought of entering it in custom shows? Looks like it would a blast to ride too. |
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Title: Re: CAFE RACER project complete Post by LANCER on 05/22/10 at 07:59:40 IT IS A REAL PLEASURE TO SEE QUALITY ENGINEERED AND MANUFACTURED COMPONENTS FOR THE LS650 FINALLY BECOME A REALITY. I HAVE HAD ALL SORTS OF IDEAS BUT LACK THE TALENT, SKILLS, TOOLS AND TRAINING TO DO MUCH OF ANYTHING OTHER THAN FIND PARTS THAT CAN BE ADAPTED FROM OTHER SOURCES AND TRY TO MAKE THEM WORK ON THE SAVAGE. MY HATS OFF TO YOU MAN. I HOPE YOU ARE VERY SUCCESSFUL WITH THIS. THIS COMMUNITY REALLY NEEDS SOME QUALITY AFTERMARKET PARTS. |
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Title: Re: CAFE RACER project complete Post by mick on 05/23/10 at 17:51:21 best looking Savage I have ever seen,the only thing I would change for safety's sake would be the tires,when you really start to lean in hard on curves you will notice it, a truly beautiful build congratulations. |
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Title: Re: CAFE RACER project complete Post by Midnightrider on 05/23/10 at 18:27:29 Of all the custom Savages I've ever seen this one is my all time favorite [smiley=thumbsup.gif] |
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Title: Re: CAFE RACER project complete Post by mick on 05/23/10 at 20:20:52 Casey, you said you did no mods to the frame, is it my imagination that the wheel base looks shorter than stock ? Are my eyes playing tricks on me ? |
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Title: Re: CAFE RACER project complete Post by caseyLA on 05/24/10 at 16:30:16 7B7F757D627E737A7F7B736F160 wrote:
The wheel base is *slightly* shorter than stock due to the shortening of the front forks. But there were no mods to the frame or swingarm that effected wheel base. Thanks for the question. |
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Title: Re: CAFE RACER project complete Post by justin_o_guy2 on 06/07/10 at 08:58:10 I like the mid controls, too. Could you stand to snap a few pics of that work, both sides? |
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Title: Re: CAFE RACER project complete Post by stonedeaf on 06/07/10 at 12:16:12 Wow, that's amazing. |
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Title: Re: CAFE RACER project complete Post by caseyLA on 06/12/10 at 18:12:22 657A7C7B6661506050687A763D0F0 wrote:
Sure, here's some more pics of the rearset bracket: http://rycamotors.com/images/kit9.jpg http://rycamotors.com/images/kit4b.jpg http://rycamotors.com/images/kit3b.jpg |
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Title: Re: CAFE RACER project complete Post by Staplebox on 06/12/10 at 19:46:20 Very nice. Nicest Savage mod I've ever seen. Since you are gauging interest - mine is very high. I'd love a kit to do this. However, my kids are plentiful, my wife is intolerant and my bank account is low. Good luck though, nice website too. |
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Title: Re: CAFE RACER project complete Post by Savage_Amusement on 06/12/10 at 21:02:21 Great job! All this Bobber/Cafe racer back and forth makes me want to puke. A great looking bike is a great looking bike, and this sir is just that! I also really like the look with the tires! |
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Title: Re: CAFE RACER project complete Post by justin_o_guy2 on 06/12/10 at 22:16:55 Thank you for taking the time to do that. Fine job, just flippin Excellent. |
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Title: Re: CAFE RACER project complete Post by stevemillerster on 06/13/10 at 22:43:32 VERY sweet. What would you charge for the speedo, tach set up, to in clued mounting brackets, longer speedo cable and tach cable? I hate the stock location of the speedo, have to look down all the time to see my speed... Thanks for sharing! |
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Title: Re: CAFE RACER project complete Post by srinath on 06/14/10 at 09:18:13 Beautiful. I am eating my words, I have said savage lends itself to being a chopper and/or a bobber. Not cafe ... sadly I am very mistaken. I like the footpeg carriers, seat, side covers etc etc, but would like to retain FE and tank - where the $ is I think. In your build process you ever happen to get a pic of that stage ? Or maybe you never went to that stage, you could ahve modded the front first. Very good work. Cool. Srinath. |
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Title: Re: CAFE RACER project complete Post by supernes550 on 06/14/10 at 10:39:09 good to see that you're getting more press coverage. i just saw the one on www.hellforleathermagazine.com you selling just the rearset kit? can you pm me a price? |
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Title: Re: CAFE RACER project complete Post by dasch on 06/14/10 at 11:49:47 I also, as a radical bobber fan must say - this is a fine, clean work, sir!! Wish you all the best. |
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Title: Re: CAFE RACER project complete Post by grtscot on 06/14/10 at 15:38:38 sweeet ride great job. |
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Title: Re: CAFE RACER project complete Post by caseyLA on 06/14/10 at 17:13:16 7A7B6067687D61090 wrote:
You could theoretically use the stock tank and not lower the front forks. I never tried it. I chopped the tank, then created the seat and side panels, then lowered the front to make things level. |
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Title: Re: CAFE RACER project complete Post by caseyLA on 06/14/10 at 17:16:01 7C7A7F6A7D616A7C3A3A3F0F0 wrote:
Yeah, we're working on a price list for individual components. We'll be posting it soon on our website: http://rycamotors.com Can I send you a pm in a few days? |
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Title: Re: CAFE RACER project complete Post by supernes550 on 06/15/10 at 12:28:22 32302234281D10510 wrote:
Yeah, we're working on a price list for individual components. We'll be posting it soon on our website: http://rycamotors.com Can I send you a pm in a few days? [/quote] sounds good. thanks |
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Title: Re: CAFE RACER project complete Post by Mr_You on 06/29/10 at 23:07:08 First post! :D Great job on the bike! Can't remember how or where I came across your bike (this CS-1) on the internet, but this appears to be exactly what I'm looking for. So my research lead me to this forum. I currently own an 04 Yamaha FZ6 (my first street bike, bought new, now with over 11k fun filled miles) and have decided to (hopefully) replace it with a 2011+ Triumph Daytona 675 some day. But I still desire a simply built, modifiable, air cooled, minimalistic (thumper), very light weight, easy to work on, cafe racer-style bike. Until now I couldn't find a potential platform that was appealing. I'm still in the research and planning stage. So unless I come across info that suggests otherwise, I'll most likely find a used 2002+ S40 and do the mods myself using your parts/kit. I'll probably be in touch. :) |
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Title: Re: CAFE RACER project complete Post by mick on 10/29/10 at 18:25:15 54776B6C596A6C716B6C180 wrote:
Just found out it was from a kit.I tell ya you cant get away with anything around here ,someone will nail you. |
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Title: Re: CAFE RACER project complete Post by justin_o_guy2 on 10/30/10 at 20:13:12 5F5D4F5945707D3C0 wrote:
Sure, here's some more pics of the rearset bracket: http://rycamotors.com/images/kit9.jpg http://rycamotors.com/images/kit4b.jpg http://rycamotors.com/images/kit3b.jpg[/quote] HA!, Just runnin thru a few old threads & Saw the reply. Thank you for the pics & such. Very clean work. How much is that setup? Wide range of pegs fit that? |
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Title: Re: CAFE RACER project complete Post by Boofer on 10/30/10 at 20:40:16 Casey, I have always appreciated understated improvement on any vehicle. Like when you get a good haircut--it doesn't look like it's been cut. THIS is GREAT! It flows so smoothly that you aren't going to get the credit you deserve. You made it look easy. As one who hates the big solid chrome customs, this one is balanced perfectly for me. I just printed it out to hang on my shop wall. You done good. Boofer |
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Title: Re: CAFE RACER project complete Post by dan_s28 on 11/02/10 at 10:01:39 That is a great looking bike. The bike tire looks really good, vintage rubber. Ride Safe! |
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Title: Re: CAFE RACER project complete Post by olddog on 11/05/10 at 06:09:24 Any more news on this kit? How close are they to actually getting this on the market? Olddog |
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Title: Re: CAFE RACER project complete Post by BIGDADDYMC on 11/05/10 at 06:42:46 I love your bike great job :D |
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Title: Re: CAFE RACER project complete Post by caseyLA on 11/06/10 at 00:15:23 Guys, we had to start taking pre-orders for the kits since our article in Cycle World magazine came out this past weekend. It's a refundable $99 pre-order that gets your name on the list. Complete kits include everything you need to build the cafe racer. Full details are on the website: www.rycamotors.com Power to the Savages! -c |
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Title: Re: CAFE RACER project complete Post by mpolans on 11/10/10 at 19:00:24 Really wish you could swap on 17" wheels so you could use some decent tires. Other than that, looks great and I love the idea of light weight, simple bike. |
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Title: Re: CAFE RACER project complete Post by verslagen1 on 11/10/10 at 19:28:32 39243B38353A27540 wrote:
what tires would you use if you could? ;D |
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Title: Re: CAFE RACER project complete Post by mpolans on 11/11/10 at 07:39:30 23302726393432303B64550 wrote:
what tires would you use if you could? ;D[/quote] I dunno, depending on what fit, maybe Metzeler Sportec M3s or Michelin Pilot Powers. |
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Title: Re: CAFE RACER project complete Post by verslagen1 on 11/11/10 at 09:35:43 5C415E5D505F42310 wrote:
what tires would you use if you could? ;D[/quote] I dunno, depending on what fit, maybe Metzeler Sportec M3s or Michelin Pilot Powers.[/quote] I don't see actual measurements for these tires, but if they are less than 25.5" and 150 as max width, they might fit with a little finess. 130/90-16's fit fine, a 150/60 or 70-17 may fit. But I don't think you'll get max use of the increadible lean angles. |
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Title: Re: CAFE RACER project complete Post by LANCER on 11/13/10 at 05:28:21 3D3F2D3B27121F5E0 wrote:
I saw that on the shelf and had to buy the mag; got excited over seeing the article up front on the first page other than ads. Congrat's ....what great news ! This should give the Savage/S40 reputation a nice boost So you are getting a significant response from this ? heavy response ? |
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Title: Re: CAFE RACER project complete Post by Mr.Drysdale on 11/13/10 at 19:39:05 Hello, new to the board. I also posted this in Caseys other post, but this bike satin black with white-walls, I think, would look awesome. |
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