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Message started by Hammy211 on 07/24/05 at 02:37:46

Title: Friction zone smaller
Post by Hammy211 on 07/24/05 at 02:37:46

Suddenly it seem like I have to let the clutch almost all the way out before it starts catching at all.  Before I had probably a third of the lever that was somewhere is the fiction zone.  Feels like less than half that all of a sudden.  Last oil change was over 1000 miles ago.  Anyone know what might have caused this or if it is a symptom of a bigger problem to come?

Title: Re: Friction zone smaller
Post by dannimal on 07/24/05 at 03:28:32

Check the clutch cable adjustment right by the clutch lever on the handle bar.
It may have loosened up causing the slop you are getting when going through the gears when you are riding. It happened on my bike before.
I get a little bit of it as well just after I change the oil too but as the oil wears in (I guess) the slop in the clutch gear changing goes away.
But check your clutch cable first from the handlebar all the way down to where it ends by the motor to see if anything loosened up or maybe the cable itself is damaged anywhere. That's where I would start if it just started happening out of nowhere and proceed further as necessary.
I did have A Kawasaki LTD 550 where the clutch cable itself broke inside the black casing it was in between the lever itself and where it went into the motor.

Title: Re: Friction zone smaller
Post by Hammy211 on 07/25/05 at 01:42:25

Thanks, that was it.  It was like five turns out from where it needed to be.  Could vibration have moved it that much?

Title: Re: Friction zone smaller
Post by realdeal on 07/25/05 at 05:31:14

It could indeed . . . i just posted on another thread how vibration loosed my idle mixture screw 4 1/2 turns and spun one of the nuts holding on my right foot peg clean off.

A little strip of threadlock (blue in your case) might help.  It absorbs the vibration.  

Title: Re: Friction zone smaller
Post by dannimal on 07/25/05 at 23:55:23

You better believe it! They don't call these bikes "Thumpers" for nothing! ;D
I've kinda made it a habit now to check around the bike every so often for anything "loose" It has helped prevent a few minor problems here and there I'm sure if not for anything else just keeping up with a good maintenance check kind of regular I guess ;D

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