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/cgi-bin/YaBB.pl General Category >> Rubber Side Down! >> Resurrecting a 2000 LS650 /cgi-bin/YaBB.pl?num=1475540575 Message started by Steve Del on 10/03/16 at 17:22:55 |
Title: Resurrecting a 2000 LS650 Post by Steve Del on 10/03/16 at 17:22:55 New to the forum and just wanted to say "Hi". I have a 2000 Savage that was my daily rider throughout college. 15500 miles. Life happens and the poor thing sat for about 8 years. Cleaned the molasses out of the carb the other day and put on a fresh battery and she started, first try, no hesitation. That brought a huge smile to my face. After rusting up for so long each and every nut and screw is a challenge. Tearing the thing down and building it back up again as I find the time. Once again, so glad this forum exists. Happy to be here! |
Title: Re: Resurrecting a 2000 LS650 Post by Dave on 10/03/16 at 17:41:45 Welcome.....where are you located? |
Title: Re: Resurrecting a 2000 LS650 Post by Steve Del on 10/03/16 at 17:48:01 East coast of Florida, in the Melbourne area. |
Title: Re: Resurrecting a 2000 LS650 Post by Gary_in_NJ on 10/03/16 at 18:55:19 It's always satisfying to bring an old trusted bike back to life. |
Title: Re: Resurrecting a 2000 LS650 Post by RaleighGuy on 10/04/16 at 04:03:26 Welcome to the forum, Steve. |
Title: Re: Resurrecting a 2000 LS650 Post by Dave on 10/04/16 at 04:19:18 Have you checked your cam chain tensioner? You have enough miles on the bike that it is worth a look to confirm the tensioner is not ready to come apart. |
Title: Re: Resurrecting a 2000 LS650 Post by Steve Del on 10/04/16 at 06:38:59 I opened it up and took a measurement. It measures at 16mm, not sure if it's worth changing it now or waiting a bit longer. I'll look to you guys for advice there. |
Title: Re: Resurrecting a 2000 LS650 Post by Dave on 10/04/16 at 07:18:53 Wow....16mm is pretty good for a bike with that many miles on it. I would be tempted to get my Versy modified tensioner on order, and after it arrives you can install it when you have time for an afternoon project. |
Title: Re: Resurrecting a 2000 LS650 Post by Steve Del on 10/04/16 at 08:22:46 I was surprised too. I expected the thing to be barely hanging on. I'll look into ordering a new one. There's a sticky in the tech section on how to order one I'm assuming. Besides that and the oil cap plug is there anything else I should be looking out for? |
Title: Re: Resurrecting a 2000 LS650 Post by Rodger on 10/11/16 at 08:26:16 Hi, Steve. I'm fairly new to the Savage/S40 myself, and there's a TON of good info here. Just a few suggestions on your "resurrection:" 1) flush the front brake system with fresh brake fluid; 2) ensure that the front brake caliper is releasing completely when the hand lever is released, and that the caliper can move/"float" on the mounting pins. (Had those problems on a 920 Virago I was refurbishing after it sat in my cousin's garage for several years); 3) thoroughly lube all the control cables; 4) check electrical connectors and light bulb sockets for corrosion and/or arc-pitting, clean if necessary, the coat with dielectric grease to prevent further corrosion. Enjoy! |
Title: Re: Resurrecting a 2000 LS650 Post by Steve Del on 10/11/16 at 17:14:47 Thanks Rodger! The front brake caliper is completely rusted and seized up, it's going to take some work. It's disassembled now and just waiting for some love. I think the control cables are good so I'll definitely apply lube to those. The dust boots are in bad shape so I'll need to replace those. I think the headlight is too far gone to salvage so I'll probably be looking for a new one. Each electrical connection will require inspection. There was corrosion on a few of them. Dielectric grease is a great idea. I got the engine out of the frame over the weekend and am still wrestling with a few stuck bolts and screws in various places. The front forks also won't budge, trying to remove those now. There's a lot of pitting and rust on those forks. |
Title: Re: Resurrecting a 2000 LS650 Post by Mr.T on 10/11/16 at 18:47:39 PB Blaster is your friend on those stuck nuts and bolts. That and heat (propane torch). |
Title: Re: Resurrecting a 2000 LS650 Post by batman on 10/13/16 at 18:58:03 the best agent for rusted bolt and nut is a 50/50 mix of atf and acetone,(finger nail polish remover )better by far than any penetrating oil sold.(acetone is highly flammable )you need to keep this mix in a air tight container . |
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