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SuzukiSavage.com
/cgi-bin/YaBB.pl General Category >> Rubber Side Down! >> 2nd bike bought /cgi-bin/YaBB.pl?num=1468056001 Message started by Chase on 07/09/16 at 02:20:00 |
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Title: 2nd bike bought Post by Chase on 07/09/16 at 02:20:00 bought for 2 up riding or if the Mrs wants to ride her own. It's a 88 with 29k bought for 300 which I thought was decent price. The owner was told the engine needed rebuild cause it's problem was "lagging" and sometimes stalling and could only be run switching petcock to prime....... So after a new raptor mod and a tensioner clone mod, slip in kn filter in stock air box, paint job and a polish it seems to be running ok. I have to pin down a couple of parts that are rattling ( one was headlight assembly where the light attaches to the light bowl ) there is still another part making some type of vibration after 40 mph. I am concerned of a loud CLACK noise sometimes on shutdown and wondering if that is caused by the older style starter gear and easily fixed with the upgrade. That and a small backfire on shutdown and the minor noise now coming from a unknown part that needs tight down only issues. Any help on what else that load clack might be would be appreciated |
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Title: Re: 2nd bike bought Post by jcstokes on 07/09/16 at 03:15:37 Put your hand on the speedo over 40 mph. If the rattle goes away, check the tech section for a fix. Can't help with the clack. |
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Title: Re: 2nd bike bought Post by Garry on 07/09/16 at 03:36:36 The small backfire on shut down is normal! |
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Title: Re: 2nd bike bought Post by Ruttly on 07/09/16 at 08:14:52 My 96 makes click & whine for maybe a second on shutdown,something to do with starter and its gears/ratchet and I've been told it's normal condition. Some are just louder than others,doesn't affect the way it runs or shuts down just a annoying little noise! |
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Title: Re: 2nd bike bought Post by verslagen1 on 07/09/16 at 09:32:38 When you shut off, stall the motor so it won't kickback. Hold the brake, leave it in gear, shut off and let out the clutch. I would have to guess that clack was the one way clutch engaging. The other thing you could do is hold the decomp open. I would do the mod soon as you can. |
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Title: Re: 2nd bike bought Post by Chase on 07/09/16 at 10:12:38 Yeah release clutch while in gear it won't backfire been doing that. Is the mod just to the new gear or is it a custom thing v?? Can't seem to find the link to the gear mod |
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Title: Re: 2nd bike bought Post by justin_o_guy2 on 07/09/16 at 10:27:30 You can work the kill switch with the clutch. |
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Title: Re: 2nd bike bought Post by verslagen1 on 07/09/16 at 11:12:00 43484A41485A4C18101119290 wrote:
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1288911670 It's stock item. replace the stator cover and one of the idle gears. |
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Title: Re: 2nd bike bought Post by Chase on 07/09/16 at 14:10:06 Thanks even if the clank isn't the problem I'm guessing the upgrade mod is worth it anyway. Found cover and gear set for $80 from a 2009 just ordered |
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Title: Re: 2nd bike bought Post by batman on 07/10/16 at 09:46:40 I have a 95 (the same starter gears you have ) what might help is to replace with slightly larger jets(55/150?) ,switching to a k&n has leaned out your idle mix even more than stock ,making the problem worse. |
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Title: Re: 2nd bike bought Post by Chase on 07/13/16 at 11:25:55 Parts came in today. Same bolt pattern for bolts with washers on the cover from a 88 to 09? How many washers should I have just the one? I know it goes on the limiter gear thing but it's just the one washer or one on both sides of the limiter? |
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Title: Re: 2nd bike bought Post by verslagen1 on 07/13/16 at 11:40:19 You might want to measure and record bolt lengths like the head cover as no map exists... wish I did. Yes same pattern. limiter gets washer on both sides, otherwise splines may eat up cover/case. |
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Title: Re: 2nd bike bought Post by Chase on 07/13/16 at 11:53:32 I'll get some measurements and donate the 88 case if anyone with a mill or lathe wants to attempt the machining Same parts number on the washers if anyone knows? And go stainless steel hardened steel? |
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Title: Re: 2nd bike bought Post by Chase on 07/13/16 at 13:04:09 Well the washer size is odd measurements on the ID and OD ID 10.16mm OD 17.86 mm Thickness of 1mm Oem part number same 09181-10167 "Shim 10x18x1" Will have to check local fastenal shop ace hardware had nothing that thickness |
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