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Message started by zipidachimp on 01/16/15 at 18:42:36

Title: Airbox oil
Post by zipidachimp on 01/16/15 at 18:42:36

Doing some disassembly for winter mods, I found at least 1/2" of oil in the bottom of the airbox today. I bought this bike in July, rode it about 1000 kms until November, a 2008 with 12000kms.
How does this oil get into the airbox ? :o :o

Title: Re: Airbox oil
Post by oldNslow on 01/16/15 at 19:36:48

There is a crankcase vent hose that runs from the head cover to the airbox to vent oil vapor from the engine. That oil ends up in the bottom of the air box.

There is also a drain hose that runs from the bottom of the air box and hangs down under the center of the motor. It has a little plastic plug in the end of it that you can remove to drain the oil that condenses and collects in the air box. Every time you change the oil it should be opened and drained.

Title: Re: Airbox oil
Post by zipidachimp on 01/16/15 at 20:09:50

Thanks!  I did drain that hose last August. The question I have is, why is the volume of oil in the airbox so high, with so few miles since last draining?
It's almost as if it is being pumped in directly.
What will happen if I take off the airbox and go to a K&N filter?  That vent hose will have to go back into the engine?

Title: Re: Airbox oil
Post by youzguyz on 01/17/15 at 01:09:22

The amount of oil seems excessive.  There is an oil separator inside the head where the breather tube attaches.  #41 in this fiche
http://www.bikebandit.com/oem-parts/2008-suzuki-boulevard-s40-ls650/o/m147543#sch552692
It is made up of metal screen material.  If it is missing, that could be the cause.
I don't know if you can poke something in the tube to see if you can feel it is there or not.
If you remove the air box, the breather just vents to the outside, but it needs a breather filter so you don't suck dirt in to the engine.

Title: Re: Airbox oil
Post by zipidachimp on 01/17/15 at 01:38:31

thanks!  when I get the bike back on the road, I'll put the vent hose into a pop bottle and check what happens during/after a ride.  crossed fingers!

Title: Re: Airbox oil
Post by Dave on 01/17/15 at 03:54:41

Do you still have the stock vacuum petcock?  Have you checked your oil level?

If the diaphragm in the petcock is failing, it can allow fuel to flow into the engine intake, and the fuel then seeps down past the piston and dilutes the motor oil and raises the oil level.  If you ride the bike like this, it makes a lot of blow by......and in severe cases the engine will be really down on power as the oil/fuel level is so high the crankshaft is in a pool of oil/fuel.  (This can also happen if you have switched to the Raptor manual petcock and forget to shut it off).

Check you oil level and smell the oil and see if it has a fuel smell.

Also....the stock airbox and filter work well.  Unless you want a pod filter for looks - there is really no reason to switch to a clamp on Pod filter.

You can put a K&N filter in the stock airbox.....they do have to be cleaned and oiled, and it is time consuming and messy.  The paper air filter can be blow out with compressed air, and replaced when it becomes too old.

Title: Re: Airbox oil
Post by justin_o_guy2 on 01/17/15 at 06:22:27

I checked the owners manual, you're supposed to change it every 8,000
Miles,any cheap oil will do, no more than a pint.

Title: Re: Airbox oil
Post by zipidachimp on 01/17/15 at 12:40:14

When I bought the bike and changed the oil, 4 litres came out!!  Put back 2 litres of rotella, did not check the airbox.
The engine is being given the once-over for tensioner, petcock, cables etc., all the good stuff. May keep the stock air filter if K&N isn'treally necessary.  
This forum is a major useful resource, Thanks all! :D

Title: Re: Airbox oil
Post by justin_o_guy2 on 01/17/15 at 21:10:48

If it needs something,take it home and do it.

Title: Re: Airbox oil
Post by pgambr on 01/17/15 at 21:15:55


5B48514845404249484C51210 wrote:
May keep the stock air filter if K&N isn'treally necessary.  


It really isn't necessary; although, I recommend it.  It makes mine more responsive and probably cheaper in the long run.  It is easy to clean as well.

Best regards,

Title: Re: Airbox oil
Post by justin_o_guy2 on 01/17/15 at 21:20:06

And I would rather have kept the OEM filter. The KN didn't fit right,leaked air around it, hadda build up the airbox with epoxy.

Title: Re: Airbox oil
Post by zipidachimp on 01/18/15 at 00:27:33

Took off the exhaust today, the airbox is becoming a pain to get off and drain. What am I missing?

Title: Re: Airbox oil
Post by Dave on 01/18/15 at 04:52:44


54475E474A4F4D4647435E2E0 wrote:
Took off the exhaust today, the airbox is becoming a pain to get off and drain. What am I missing?


You do know there is a little drain hose.....down at the bottom of the frame.....below the point where the swing arm attaches?  It has a plastic plug you pull out - and Presto...the air box is drained!

Title: Re: Airbox oil
Post by Serowbot on 01/18/15 at 07:45:35


5A616C7B6A667D7B6068657A090 wrote:
Do you still have the stock vacuum petcock?

:-?...

Title: Re: Airbox oil
Post by zipidachimp on 01/18/15 at 11:20:19

Dave: will do it, again.  Need to confirm how it got there.
Serow: Yes, it will soon be replaced. Ron Ayers has the raptor for $19.95  The tank is now off the bike.

Title: Re: Airbox oil
Post by old_rider on 01/19/15 at 00:51:34


50435A434E4B494243475A2A0 wrote:
Took off the exhaust today, the airbox is becoming a pain to get off and drain. What am I missing?


Why pull the airbox off to drain it?  There is a hose behind your kickstand where it attaches to the frame.
The hose should have a cap and wire clip... remove the clip and  pull out the cap/plug.
Here in this picture if you look at the bottom of the bike in the middle you can see the hose dangling down.
If you look close you can tell it has a cap/plug on it.

http://i1047.photobucket.com/albums/b471/Orphistle/Suzuki%20Savage/savageandrebel.jpg

Title: Re: Airbox oil
Post by justin_o_guy2 on 01/19/15 at 00:54:56

You don't got no paper towels,mang?

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