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Message started by diamond jim on 04/15/13 at 07:04:45

Title: BadA$$ Intake
Post by diamond jim on 04/15/13 at 07:04:45

I know this isn't directly related to the LS650.  But I thought I'd show it anyhow.

Here's the new intake that I designed for my Mean Streak.  Members on the Mean Streak forum gave it it's name.  I used a lot of what I learned about tuning the LS650 intake in designing this.  Performance was the primary objective.  Notice in the bottom pic how the intake tracts have been lengthened.  

http://i1343.photobucket.com/albums/o794/Russell_Rodgers/Intake/a1a95171-cc0a-4b43-8266-11ed6021892e_zps6e1ac56f.jpg
http://i1343.photobucket.com/albums/o794/Russell_Rodgers/Intake/67c1dd99-a9c5-4e8b-8f76-91a5af09eb96_zpsa6f7b49f.jpg
http://i1343.photobucket.com/albums/o794/Russell_Rodgers/Intake/8209eaaa-83a9-45c8-be41-533cb09cd416_zps293732a2.jpg
http://i1343.photobucket.com/albums/o794/Russell_Rodgers/Intake/13_zps4360a066.jpg
http://i1343.photobucket.com/albums/o794/Russell_Rodgers/Intake/11_zps3a323309.jpg
http://i1343.photobucket.com/albums/o794/Russell_Rodgers/Intake/0a848199-7dff-4b50-af11-858980b5eeb8_zpsb851d267.jpg


Tell everyone that if they want to learn how to tune an intake and exhust to get a LS650.  


Title: Re: BadA$$ Intake
Post by wambr on 04/15/13 at 09:26:29

I unfortunately can't help you with adjusting the carburetor with the air filter... but it is on the site of the manufacturer I would have changed the design of the filter so that with the air damper skull "squinting" .  :)
I think it looked very unusual and generally cool!

Title: Re: BadA$$ Intake
Post by Serowbot on 04/15/13 at 09:31:13

"Primarily" for performance... but, that huge hunk of billet looks wicked beefy...
:)...

Title: Re: BadA$$ Intake
Post by justin_o_guy2 on 04/15/13 at 10:18:33

I never really understood the attraction to skulls & bones & all that "Bad Boy" stuff. For a while, I did allow myself to be swayed by the overwhelming number of people who said it was "Cool" & learned to appreciate it, but never wanted any of it for myself. But now, Im back to where I was initially, but now, not only do I just not dig it, its been "cool" for so long, its just about run its course, at least, I hope it has.

Title: Re: BadA$$ Intake
Post by Serowbot on 04/15/13 at 10:23:58

I'm with ya' on that, JOG...
I always feel like I'm inviting bad ju-ju... by putting any skulls or flames on a bike... (bones or flames are not something I want to think about on a bike)...
... but,... this one does look nice...  

Title: Re: BadA$$ Intake
Post by RidgeRunner13 on 04/15/13 at 10:39:13

How do you feel about aliens? ::)

http://i110.photobucket.com/albums/n94/Pappygt13/223.jpg

Title: Re: BadA$$ Intake
Post by justin_o_guy2 on 04/15/13 at 10:43:01

Ohh, thats it, put some alien lookin face in there,, make fun of the Extra Terrestrials, let us know if you ever cant account for a coupla hours of your life & your butt is sore,,

Title: Re: BadA$$ Intake
Post by RidgeRunner13 on 04/15/13 at 10:52:28


392620273A3D0C3C0C34262A61530 wrote:
Ohh, thats it, put some alien lookin face in there,, make fun of the Extra Terrestrials, let us know if you ever cant account for a coupla hours of your life & your butt is sore,,



I own 2 motorcycles. I don't need E.T. to lose several hours & have a sore butt. Course with the recent upgrades to my seats the sore butt is almost a thing of the past. 8-)

Title: Re: BadA$$ Intake
Post by wambr on 04/15/13 at 11:04:58

I just need to fix your message.. it looks like the air filter with a fully open ,
http://smotra.ru/data/img/users_imgs/31046/sm_users_img-200534.png
and so-in the closed
http://static.freepik.com/darmowe-zdjecie/laughing-clipart-smiley_428968.jpg

Title: Re: BadA$$ Intake
Post by Pine on 04/15/13 at 11:22:35

Did you do your own CAD?

I think its cool and good looking, and it looks like a lot of detail went into the design for performance as well as looks.

I really want to learn CAD.

Title: Re: BadA$$ Intake
Post by rfw2003 on 04/15/13 at 11:27:00


655C5B50415A47350 wrote:
Did you do your own CAD?

I think its cool and good looking, and it looks like a lot of detail went into the design for performance as well as looks.

I really want to learn CAD.

I've learned some basic 3d cad, but I still can't for the life of me get the wire mesh stuff down for creating complex stuff for contours and such. for doing stuff like body panels and stuff like that, or making things like he did above.  Now I can do a 3d CAD of a building with all the wiring and piping but that's about it. When it comes to vehicles and such I'm at a loss because I can't figure out how to do the wire mess stuff that is needed for doing alot of it.

R.F.

Title: Re: BadA$$ Intake
Post by diamond jim on 04/15/13 at 11:59:23


3A2C3B263E2B263D490 wrote:
"Primarily" for performance... but, that huge hunk of billet looks wicked beefy...
:)...


Yeah, I wanted it to look solid and beefy.  Something sleek and elegant would not look right on a Mean Streak.  

Now, if you don't care about reading technical stuff then read no further.  You will get bored.  

Regarding performance- the skull and crossbones design worked out great because I wanted the cover bolts to be on the outside to minimize structures inside the filter.  I couldn't do the usual 5 external bolt custom setup because I think it only looks right when a bolt is centered on top (12 o'clock) and I didn't have the tank clearance for that.  I've never really been into or done the skull thing on any kind of vehicle before, but it lent itself well to what I was trying to accomplish on the performance side which was to improve low end and midrange.

The longer intake tracts provide 20% more air per side.  This is air that doesn't have to be pulled into the intake tracts (less resistance, less energy used in moving the air from a turbulent parallel plane thru a perpendicular orifice).  This is also air that can be directly affected by intake flow momentum and can be influenced by positive intake waves that rebound off the back of the cover.  My motor redlines at 6K.  Honestly I never go past 5200 rpm.  This design works for this particular application and the way I ride.  Do the same setup to a motor that redlines at 12k and the elongated intake length will begin to actually increase resistance to airflow.  For 40mm throttle bodies like mine with my increased intake length, it would start to negatively affect flow around 5500-6000 rpm and cause progressively more resistance as rpms increased from there.   At those higher rpms, cylinder filling would benefit from a much shorter intake.  Considering that, this setup doesn’t increase top end horsepower (max rpm) but instead improves torque in the low to midrange rpms where I spend nearly all of my time at.  

The dyno torque peaked at 95 ft lbs.  But that’s not what’s important to me. It’s where it is and for how long that is important to me.  I now have over 90 ft lbs of torque available from 2600 rpm to 4000 rpm where, except for take-offs, I spend my riding time.  At 5250 rpm, which is the hardest I have ever pushed this motor, I am down to what a stock Mean Streak does for peak torque.  So to me it is all useable power on tap, not just what it can do at redline.  I have tuned the intake to maximize power at the rpm range where I ride at the expense of power at the motor could make in the rpm range that I don’t ride.  You can see evidence of this top end restriction on my dyno chart.   http://i1343.photobucket.com/albums/o794/Russell_Rodgers/image_zpsf5b69d2b.jpg

The design also highlights what Paul, my buddy who owns the CNC shop, can do. He has an interest in expanding from just industrial products and into custom motorcycle parts. I certainly have never been a big skull fan but form followed function in this case, rather than the other way around.  And everyone out there seems to have a boring single centered bolt cover with simple, repeating geometric shapes (swirl pattern, triangles, cross, etc.).  


7B42454E5F44592B0 wrote:
Did you do your own CAD?

I think its cool and good looking, and it looks like a lot of detail went into the design for performance as well as looks.

I really want to learn CAD.


I'm learning.  For most of this project it was me making prototypes out of various material and a lot of explaining to Paul.  A lot of it was me saying, "That may indeed work but for performance it has got to be just like this (size, shape, contour, etc.)!


625954575562455E5E55420103300 wrote:
How do you feel about aliens? ::)

http://i110.photobucket.com/albums/n94/Pappygt13/223.jpg


That is sweet.  Very unique.  

Title: Re: BadA$$ Intake
Post by Dave on 04/15/13 at 12:24:08


3D2224233E3908380830222E65570 wrote:
Ohh, thats it, put some alien lookin face in there,, make fun of the Extra Terrestrials, let us know if you ever cant account for a coupla hours of your life & your butt is sore,,


What is all this talk about having ExtraTesticals on your bike?

Title: Re: BadA$$ Intake
Post by diamond jim on 04/15/13 at 14:40:25


52696473626E757368606D72010 wrote:
[quote author=3D2224233E3908380830222E65570 link=1366034686/0#6 date=1366047781]Ohh, thats it, put some alien lookin face in there,, make fun of the Extra Terrestrials, let us know if you ever cant account for a coupla hours of your life & your butt is sore,,


What is all this talk about having ExtraTesticals on your bike?[/quote]

;D

Title: Re: BadA$$ Intake
Post by ZAR on 04/15/13 at 19:23:54


417A7760717D66607B737E61120 wrote:
[quote author=3D2224233E3908380830222E65570 link=1366034686/0#6 date=1366047781]Ohh, thats it, put some alien lookin face in there,, make fun of the Extra Terrestrials, let us know if you ever cant account for a coupla hours of your life & your butt is sore,,


What is all this talk about having ExtraTesticals on your bike?[/quote]

I keep my BRASS ones in a pouch that hangs on the handlebar riser ;)

Title: Re: BadA$$ Intake
Post by ToesNose on 04/16/13 at 04:50:45

Single ZAR? My wife holds onto mine when I leave the house for more then an hour LOL    ;D

Looks way cool Diamond Jim  ;)

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