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Message started by zer0sk8ordie on 10/14/12 at 13:39:09

Title: 155 main jet, no start
Post by zer0sk8ordie on 10/14/12 at 13:39:09

I got my lancer jet set, changed the main jet to a 155 and I took the spacer out on the slide needle. The bike started for about 5 seconds really rough, then died. Now it won't start at all. I messed with the mix screw but still nothing. Only mods done are k&n cone filter, and I drilled holes in my baffle. Any help or tips would be great. Thanks

Title: Re: 155 main jet, no start
Post by verslagen1 on 10/14/12 at 15:25:58

Did it run before the mod? then put it back and check it.  maybe you screwed something up.

Next do one mod at a time.  start with the jet.  since you put in a 155, you musta started with a 145, try a 150 first.

Title: Re: 155 main jet, no start
Post by zer0sk8ordie on 10/14/12 at 16:40:03


4D5E4948575A5C5E550A3B0 wrote:
Did it run before the mod? then put it back and check it.  maybe you screwed something up.

Next do one mod at a time.  start with the jet.  since you put in a 155, you musta started with a 145, try a 150 first.


Yes it ran fine. It was completely stock before though. I will try a smaller main jet. Is it possible to screw that small plate thing in wrong when taking the spacer out on the slide neede?

Title: Re: 155 main jet, no start
Post by justin_o_guy2 on 10/14/12 at 16:53:18

Yes it ran fine.


Soooo,, whats the reason for messin with it?

Title: Re: 155 main jet, no start
Post by zer0sk8ordie on 10/14/12 at 16:56:17


3F2026213C3B0A3A0A32202C67550 wrote:
Yes it ran fine.


Soooo,, whats the reason for messin with it?


Well I took it apart to paint it and decided to get a cone filter, then reading on here they say to change the jets..

Title: Re: 155 main jet, no start
Post by arteacher on 10/14/12 at 17:00:30

You did replace the washer under the jet, right?

Title: Re: 155 main jet, no start
Post by zer0sk8ordie on 10/14/12 at 17:02:17


3A313138343B3A2021550 wrote:
You did replace the washer under the jet, right?

Replace? No I didn't notice a washer under the stock jet..

Title: Re: 155 main jet, no start
Post by arteacher on 10/14/12 at 17:02:48


2F302765263E6D3A27313C30550 wrote:
[quote author=4D5E4948575A5C5E550A3B0 link=1350247149/0#1 date=1350253558]Did it run before the mod? then put it back and check it.  maybe you screwed something up.

Next do one mod at a time.  start with the jet.  since you put in a 155, you musta started with a 145, try a 150 first.


Yes it ran fine. It was completely stock before though. I will try a smaller main jet. Is it possible to screw that small plate thing in wrong when taking the spacer out on the slide neede?[/quote]
Yes it is. If you put it in upside down you don't have the holes you need for air to get over the slide.

Title: Re: 155 main jet, no start
Post by zer0sk8ordie on 10/14/12 at 17:05:55


565D5D545857564C4D390 wrote:
[quote author=2F302765263E6D3A27313C30550 link=1350247149/0#2 date=1350258003][quote author=4D5E4948575A5C5E550A3B0 link=1350247149/0#1 date=1350253558]Did it run before the mod? then put it back and check it.  maybe you screwed something up.

Next do one mod at a time.  start with the jet.  since you put in a 155, you musta started with a 145, try a 150 first.


Yes it ran fine. It was completely stock before though. I will try a smaller main jet. Is it possible to screw that small plate thing in wrong when taking the spacer out on the slide neede?[/quote]
Yes it is. If you put it in upside down you don't have the holes you need for air to get under the slide.[/quote]

Ok I'll try it again. yea looking at it, it looked like it was blocking the small holes

Title: Re: 155 main jet, no start
Post by arteacher on 10/14/12 at 17:09:24


3B243371322A792E33252824410 wrote:
[quote author=3A313138343B3A2021550 link=1350247149/0#5 date=1350259230]You did replace the washer under the jet, right?

Replace? No I didn't notice a washer under the stock jet.. [/quote]
It may not have come out when you removed the jet,(lucky you) or more likely it did and you didn't notice it (not so lucky). You will have to go back in and check these things, and Versey is right, with minimal mods a 150 should do you fine.

Title: Re: 155 main jet, no start
Post by zer0sk8ordie on 10/14/12 at 18:10:51

Ok I put a 150 main jet and it did have the washer, i added a washer to the slide needle and still get the same. Like it wants to start but just won't. My next question would be the 2 hoses on each side of the carb. Those are just breathers correct? I don't have them connected to anything.

Title: Re: 155 main jet, no start
Post by 07s40scotty on 10/14/12 at 20:19:27

You didn't give alot of info... But this may help.
It may seem like a silly thing to say but did you prime the carb by turning the petcock to prime for a few seconds? Is the hose to the back of the petcock on tight & the fuel line on proper like?

http://suzukisavage.com/cgi-bin/YaBB.pl?board=tech;action=display;num=1098869040

I'm no moto genious but I've had my carb off 6 times since may- messin with 1 thing or another... the tech section holds the key from the great folks here who know what they're doing  :) I'm assumeing you took the carb off the bike since you were working on the bottem & top of the carb & went to a cone filter. KISS comes to mind in this case. Changeing your main jet probably isn't the problem- if thats all you did on the bottem of the carb (It'll run like crap- but it'll run). Your worries are probably on top. Is there a washer under the-clip on the needle? Is the small spring under the washer? Is the dimple down on the disk that holds it all in place & can you see that the two holes are about half covered? Is the diaphram under the top cover in right fitting into the tab before you screw it down?

Title: Re: 155 main jet, no start
Post by MiCTLaN on 10/14/12 at 20:30:47

In the same vein of the 07s40scotty's post.. I just had mine apart to do the spacer mod and realized I had dropped the spring at some point, and after putting the first screw in the disk realized that I had the disk in wrong.

Did you clean up the carb with carb cleaner while you had it apart?  I understand getting carb cleaner on the main diaphragm and TEV diaphragm will damage them.

Title: Re: 155 main jet, no start
Post by verslagen1 on 10/15/12 at 12:52:39

The solution is simple, if you make a mod and it don't run after... return it to the previous condition to verify you didn't make an unintentional change... left out a spring, misplaced a washer, etc.

Note: going from a 145 to a 155 and removing the white spacer is a major change.  Always adjust the main jet 1st w/o spacer change.  Once you get the top end and the bottom end to where you're happy, then adjust the spacer.

Title: Re: 155 main jet, no start
Post by zer0sk8ordie on 10/15/12 at 18:38:34


202763242063737F646469100 wrote:
You didn't give alot of info... But this may help.
It may seem like a silly thing to say but did you prime the carb by turning the petcock to prime for a few seconds? Is the hose to the back of the petcock on tight & the fuel line on proper like?

http://suzukisavage.com/cgi-bin/YaBB.pl?board=tech;action=display;num=1098869040

I'm no moto genious but I've had my carb off 6 times since may- messin with 1 thing or another... the tech section holds the key from the great folks here who know what they're doing  :) I'm assumeing you took the carb off the bike since you were working on the bottem & top of the carb & went to a cone filter. KISS comes to mind in this case. Changeing your main jet probably isn't the problem- if thats all you did on the bottem of the carb (It'll run like crap- but it'll run). Your worries are probably on top. Is there a washer under the-clip on the needle? Is the small spring under the washer? Is the dimple down on the disk that holds it all in place & can you see that the two holes are about half covered? Is the diaphram under the top cover in right fitting into the tab before you screw it down?


The two holes should be half covered? I put it so they are totally uncovered. I will pull the carb again and try it how you described. Thanks

Title: Re: 155 main jet, no start
Post by justin_o_guy2 on 10/15/12 at 20:05:04

Paying close attention to things during disassembly saves much grief

Title: Re: 155 main jet, no start
Post by zer0sk8ordie on 10/15/12 at 21:04:18


283731362B2C1D2D1D25373B70420 wrote:
Paying close attention to things during disassembly saves much grief


You are absolutely right! I'm such a noob.. I had the needle in upside down. It starts and runs, now I gotta fine tune it

Title: Re: 155 main jet, no start
Post by 07s40scotty on 10/15/12 at 21:11:29

Amen o-guy- its simple if you don't complicate it- keeps the fudge factor at bay.  :o

What Verslagen is tryin to tell you holds the key... It could be alot of things because you changed alot of things at once. Jumpin that many jet sizes is a BIG risk because you don't know which change caused the problem.. Small steps.... 1 size at a time. 1 Mod at a time, it'll take the guessing out of the equation. If you do it that way, you can always go back to what you had going on before you made the change.

Let us know if it gets better, sux when a perfectly good machine won't run   :-/  - maybe we can come up with a few more things that could cause your problem

Title: Re: 155 main jet, no start
Post by 07s40scotty on 10/15/12 at 21:12:40

lol! ship you & I posted at the same time. Glad its all better

Title: Re: 155 main jet, no start
Post by zer0sk8ordie on 10/15/12 at 21:24:30


303773343073636F747479000 wrote:
lol! ship you & I posted at the same time. Glad its all better

Haha thanks alot for all the input guys! I'm so glad its back on the road  :)

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