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Message started by mojohand40 on 07/15/12 at 16:51:50

Title: replaced fork seals today..
Post by mojohand40 on 07/15/12 at 16:51:50

thanks to the forum, I was able to replace the fork seals and oil on my used 98 I've been fixing up.
Without a lot of reading here, I wouldn't have been able to tackle it.
Thanks to the forum I made a fork seal tool kit first:
http://farm9.staticflickr.com/8008/7578459280_6a94f8611d_n.jpg

pvc and 5/8" bolts and nuts! These saved me a lot of hassle getting the damper bolt out and getting the bushing and seal re-seated!
thanks to Sillydilly : http://suzukisavage.com/cgi-bin/YaBB.pl?num=1298159607/15 for the info
:)
I had one fork seal leak, but after looking at the rusted mess and gunk under the dustcap, wow! it's a wonder fork oil wasn't squirting me in the eye every time I hit a bump!
I replaced the seal, the clip, the dust seal and the damper bolts and washers.
Suspension much better now!

Title: Re: replaced fork seals today..
Post by ralfyguy on 07/15/12 at 17:22:03

So the heads of the 5/8 bolts will fit inside to hold the damper?

Title: Re: replaced fork seals today..
Post by mojohand40 on 07/15/12 at 17:35:57


594A474D524C5E522B0 wrote:
So the heads of the 5/8 bolts will fit inside to hold the damper?


yep. Pretty good fit to! Just measure flat to flat, look for like .95".
the damper is made to be removed with a 24mm hex socket on an extension. Good look finding one though!  The bolt idea works just as well at a much cheaper price.

I slid the bolt assembly into the tube, then inverted it so the bolt was on the floor. Then put a wrench on the bolt end protruding from the tube, stood on the wrench to keep it from moving, then loosened the 8mm hex bolt on the other end with a allen wrench and a cheater bar. Then used a hex socket and a ratchet.
Worked great.

Title: Re: replaced fork seals today..
Post by Digger on 08/02/12 at 21:54:59


21232623242D2228787C4C0 wrote:
[quote author=594A474D524C5E522B0 link=1342396310/0#1 date=1342398123]So the heads of the 5/8 bolts will fit inside to hold the damper?


yep. Pretty good fit to! Just measure flat to flat, look for like .95".
the damper is made to be removed with a 24mm hex socket on an extension. Good look finding one though!  The bolt idea works just as well at a much cheaper price.

I slid the bolt assembly into the tube, then inverted it so the bolt was on the floor. Then put a wrench on the bolt end protruding from the tube, stood on the wrench to keep it from moving, then loosened the 8mm hex bolt on the other end with a allen wrench and a cheater bar. Then used a hex socket and a ratchet.
Worked great.[/quote]


OK....so what am I missin'?

It seems to me that 5/8" is closer to 16mm then it is 24mm.  Wouldn't you be looking for a 15/16" bolt?  Am I a dope?

Title: Re: replaced fork seals today..
Post by mojohand40 on 08/03/12 at 05:51:47


7D505E5E5C4B390 wrote:
[quote author=21232623242D2228787C4C0 link=1342396310/0#2 date=1342398957][quote author=594A474D524C5E522B0 link=1342396310/0#1 date=1342398123]So the heads of the 5/8 bolts will fit inside to hold the damper?


yep. Pretty good fit to! Just measure flat to flat, look for like .95".
the damper is made to be removed with a 24mm hex socket on an extension. Good look finding one though!  The bolt idea works just as well at a much cheaper price.

I slid the bolt assembly into the tube, then inverted it so the bolt was on the floor. Then put a wrench on the bolt end protruding from the tube, stood on the wrench to keep it from moving, then loosened the 8mm hex bolt on the other end with a allen wrench and a cheater bar. Then used a hex socket and a ratchet.
Worked great.[/quote]


OK....so what am I missin'?

It seems to me that 5/8" is closer to 16mm then it is 24mm.  Wouldn't you be looking for a 15/16" bolt?  Am I a dope?[/quote]

5/8" is the thread size (diameter of the bolt). The head is 24mm flat to flat.

Title: Re: replaced fork seals today..
Post by Digger on 08/06/12 at 19:52:18


7A787D787F7679732327170 wrote:
[quote author=7D505E5E5C4B390 link=1342396310/0#3 date=1343969699][quote author=21232623242D2228787C4C0 link=1342396310/0#2 date=1342398957][quote author=594A474D524C5E522B0 link=1342396310/0#1 date=1342398123]So the heads of the 5/8 bolts will fit inside to hold the damper?


yep. Pretty good fit to! Just measure flat to flat, look for like .95".
the damper is made to be removed with a 24mm hex socket on an extension. Good look finding one though!  The bolt idea works just as well at a much cheaper price.

I slid the bolt assembly into the tube, then inverted it so the bolt was on the floor. Then put a wrench on the bolt end protruding from the tube, stood on the wrench to keep it from moving, then loosened the 8mm hex bolt on the other end with a allen wrench and a cheater bar. Then used a hex socket and a ratchet.
Worked great.[/quote]


OK....so what am I missin'?

It seems to me that 5/8" is closer to 16mm then it is 24mm.  Wouldn't you be looking for a 15/16" bolt?  Am I a dope?[/quote]

5/8" is the thread size (diameter of the bolt). The head is 24mm flat to flat.[/quote]


Got it....thanks!

Title: Re: replaced fork seals today..
Post by ralfyguy on 08/06/12 at 20:54:53


5C717F7F7D6A180 wrote:
[quote author=7A787D787F7679732327170 link=1342396310/0#4 date=1343998307][quote author=7D505E5E5C4B390 link=1342396310/0#3 date=1343969699][quote author=21232623242D2228787C4C0 link=1342396310/0#2 date=1342398957][quote author=594A474D524C5E522B0 link=1342396310/0#1 date=1342398123]So the heads of the 5/8 bolts will fit inside to hold the damper?


yep. Pretty good fit to! Just measure flat to flat, look for like .95".
the damper is made to be removed with a 24mm hex socket on an extension. Good look finding one though!  The bolt idea works just as well at a much cheaper price.

I slid the bolt assembly into the tube, then inverted it so the bolt was on the floor. Then put a wrench on the bolt end protruding from the tube, stood on the wrench to keep it from moving, then loosened the 8mm hex bolt on the other end with a allen wrench and a cheater bar. Then used a hex socket and a ratchet.
Worked great.[/quote]


OK....so what am I missin'?

It seems to me that 5/8" is closer to 16mm then it is 24mm.  Wouldn't you be looking for a 15/16" bolt?  Am I a dope?[/quote]

5/8" is the thread size (diameter of the bolt). The head is 24mm flat to flat.[/quote]


Got it....thanks![/quote]

I got it also now.  ;D ;D ;D

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