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Message started by sillydilly on 06/16/11 at 12:36:00

Title: Stator wires???
Post by sillydilly on 06/16/11 at 12:36:00

I hard-mounted all my wires into the airbox and I needed to remove the engine, so I figured Id just cut the stator wires and reconnect during installation.

However, 3 of the yellow wires appear to be identical and now I fear I really wont ever get them reconnected...?!

http://img3.imageshack.us/img3/2264/sany2807.jpg
http://img52.imageshack.us/img52/8772/sany2808.jpg


Im guessing maybe I can use a voltmeter to distinguish between them, or maybe it doesnt matter how they are all hooked up? grrrr


Title: Re: Stator wires???
Post by VAFarmer on 06/16/11 at 12:46:25

Whenever I mess with any type of wiring, simple labeling can work best......

Are the wires high gloss finish?   If not, buy a red, black, and green sharpie marker.
Mark each one correspondingly.

If they are high gloss, and sharpie wont dry on them after a few seconds, go buy 3 different shades of electrical tape, and do one complete wrap around, then cut in the center of your tape job, each end will be matched.
Best way I know of to label correctly.

Good luck and God bless,

Farmer

Title: Re: Stator wires???
Post by thumperclone on 06/16/11 at 13:06:20

3 yellows from the ac generator go to 3 yellows in the regulator rectifer
doesnt matter which is which
3 phase= 3 coils in the generator w/one common point internally

Title: Re: Stator wires???
Post by CalisOsin on 06/16/11 at 13:18:34

pretty interesting threads when it comes to eliminating wires:
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1173898705/13#13
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1266461145/6#6
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1275340333/0#0

and I don't know if this helps at all but this is the standard wiring diagram:
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1294779818


Title: Re: Stator wires???
Post by sillydilly on 06/16/11 at 18:30:10

by the looks of those diagrams I think thumperclone is right. I guess we'll see when I hook her back up and try to fire...

Title: Re: Stator wires???
Post by Boofer on 06/16/11 at 20:34:20

I mean this is the best sense you can thnk of. A friend and I are always saying the "If you're gonna' be stupid, you better be tough". I sometimes change it: "If you're gonna' be stupid, you better be rich". Actually I feel bad for you, because I know what it's like to do that stuff myself.  :-[

Title: Re: Stator wires???
Post by jdeluca on 06/16/11 at 21:18:47

Pretty sure Thumper is right, 3 phase power, just being rectified...the voltages from one wire to the others should be the same, and I don't think there's anything that's using 3 phase power, so the rotation wouldn't matter....Just my 2 cents.

Title: Re: Stator wires???
Post by justin_o_guy2 on 06/17/11 at 01:10:16

Might wanna just us wire nuts to get those together till ya know.

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