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General Category >> Rubber Side Down! >> Has anyone mad an engine removal guide?
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Message started by kevin r. on 05/28/11 at 20:49:13

Title: Has anyone mad an engine removal guide?
Post by kevin r. on 05/28/11 at 20:49:13

Is there an engine removal guide on here? I haven't found one yet but I know there's like a 10,000 step procedure in the Clymer's manual.

Title: Re: Has anyone mad an engine removal guide?
Post by verslagen1 on 05/28/11 at 21:58:03

Remove the...
seat
tank
exhaust
carb
battery
bat box
left shock
belt off pulley
motor mounts
wiring

yank the engine out and throw it up on the bench

about 2 hours.

Title: Re: Has anyone mad an engine removal guide?
Post by Russ130 on 05/29/11 at 02:33:36

I didn't have to totally remove the left shock just had to loosen the bolt so the belt guard could slide out. My guard has a slot in the rear mounting hole.

Title: Re: Has anyone mad an engine removal guide?
Post by kevin r. on 05/29/11 at 07:03:58

Thank you!

Title: Re: Has anyone mad an engine removal guide?
Post by kevinphan on 05/29/11 at 09:33:47

Where do you live in MA?

Title: Re: Has anyone mad an engine removal guide?
Post by verslagen1 on 05/29/11 at 09:45:28

1B3C3A3A787A79490 wrote:

I didn't have to totally remove the left shock just had to loosen the bolt so the belt guard could slide out. My guard has a slot in the rear mounting hole.

If you're leaving the drive pulley on the engine, then the shock has to come off along with the covers.

If you even remotely think you're gonna take off the drive pulley... do it before you take the engine out.

BTW a 9mm socket dropped between the belt and drive pulley will stop the pulley while taking off the nut. 8-)

Title: Re: Has anyone mad an engine removal guide?
Post by BurnPgh on 05/29/11 at 14:17:35

667562637C7177757E21100 wrote:

[quote author=1B3C3A3A787A79490 link=1306640953/0#2 date=1306661616]I didn't have to totally remove the left shock just had to loosen the bolt so the belt guard could slide out. My guard has a slot in the rear mounting hole.

Title: Re: Has anyone mad an engine removal guide?
Post by kevin r. on 05/29/11 at 19:03:34

0B0516090E1008010E600 wrote:

Where do you live in MA?

I live in Sudbury

Title: Re: Has anyone mad an engine removal guide?
Post by Russ130 on 05/31/11 at 11:29:53

My bad I loosened up the rear wheel so it could slide forward to give the slack to remove the drive pulley.