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Message started by PaulB on 03/30/10 at 07:45:26

Title: Eliminating airbox/side covers
Post by PaulB on 03/30/10 at 07:45:26

As part of my bobber project ( I am looking at the full Blue Collar bobbers makeover, with elimination of the airbox/sidecovers), I want this look...

http://savage.andruschak.net/greg_650_4.jpg[/quote]


  I have read the 12 step cone filter thread, and I understand how to do that, and that considerable carb rejetting will be necesary. What I do not know is, what has to be done to secure the battery after the air box and side covers are removed, and what is done with the ignition switch? Also, with the carb unsupported from the back, is there a risk of failure at the carb/intake manifold junction - I know this is a problem on the buell blast if you eliminate the airbox. All help appreciated, this is my first "project"


Paul

Title: Re: Eliminating airbox/side covers
Post by Jimmer on 03/30/10 at 07:58:24

I've been using the cone filter for 10'000 miles (about 2 years) and have no problems.

Title: Re: Eliminating airbox/side covers
Post by wolfmrp on 03/30/10 at 08:03:41

Removing the airbox does not cause any issues.  All other components are self supported.  If you just change the filter and not the exhaust you my not need to rejet.  Increasing air input without increasing output might not increase the over all flow of the system.  

Happy bobbing. :)

Title: Re: Eliminating airbox/side covers
Post by Yonuh Adisi on 03/30/10 at 09:01:55

That is correct. The Battery box is held in by four bolts in the bottom of the box, and the ignition switch is held on to a tab right on the frame.

Title: Re: Eliminating airbox/side covers
Post by PaulB on 03/30/10 at 10:19:58

fabulous, thank you. Where is a good source for cone fiilters - what inside diameter am I looking for?


thank you

Title: Re: Eliminating airbox/side covers
Post by justin_o_guy2 on 03/30/10 at 14:26:37

I have read the 12 step cone filter thread, and I understand how to do that


& not All 12 step type stuff is so easily understood or put into practice.

Title: Re: Eliminating airbox/side covers
Post by Tiefighterpilot on 03/31/10 at 11:55:16

Part number or model for the filter would be super.  Maybe a link.  Thank you. :)

Title: Re: Eliminating airbox/side covers
Post by Tiefighterpilot on 03/31/10 at 12:20:04

can anyone post the link to the 12 steps?  I searched and I see references to it, but no actual thread.

I noticed that on ebay 60mm diameter for custom cone filter inside diameter.  KN has filter but it is larger cone.. will larger cone have impact (negative or positive)

Can anyone confirm this is the correct workable filter?

Here is what KN has

Part RC-1624 Product Specifications
 Product Style: Round Tapered Universal Air Filter
Base Outside Diameter: 5.188 in (132 mm)
Flange Inside Diameter: 2.375 in (60 mm)
Flange Length: 0.719 in (18 mm)
Flange Offset: 1.563 in (40 mm)
Flange Type: Offset
Height: 3.75 in (95 mm)
Top Outside Diameter: 3.5 in (89 mm)
Top Style: Metal
Top Material/Finish: Chrome
Filter Material: Cotton Gauze
Filter Re-Oiling Amount: 0.46 oz (14 ml)
Weight: 2.9 lb (1.3 kg)
Product Box Length: 7 in (178 mm)
Product Box Width: 7 in (178 mm)

Title: Re: Eliminating airbox/side covers
Post by PaulB on 04/02/10 at 09:13:16

I think this will link directly to it...




http://suzukisavage.com/cgi-bin/YaBB.pl?board=RubberSideDown;action=display;num=1183926901

Title: Re: Eliminating airbox/side covers
Post by Savage_Amusement on 04/04/10 at 00:17:27

Would some one kindly remind me about the pipe on this bike?

Title: Re: Eliminating airbox/side covers
Post by Mr. Hyde on 04/04/10 at 06:06:59

Looks like a Raask one piece drag pipe.

Title: Re: Eliminating airbox/side covers
Post by Tiefighterpilot on 04/05/10 at 22:07:13

Thank You.


4475617856140 wrote:
I think this will link directly to it...




http://suzukisavage.com/cgi-bin/YaBB.pl?board=RubberSideDown;action=display;num=1183926901


Title: Re: Eliminating airbox/side covers
Post by jef.savage on 04/07/10 at 02:33:44

What do you do with the breather hose from the cylinder head that connected to the original airbox?

Title: Re: Eliminating airbox/side covers
Post by justin_o_guy2 on 04/07/10 at 07:37:16

Put a tiny filter on it & strap it pointed up, to the frame.

Title: Re: Eliminating airbox/side covers
Post by Tiefighterpilot on 04/07/10 at 07:45:24

Do you have link to said tiny filter?  Thank you.

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