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Message started by Justinmkantor on 07/19/09 at 19:55:58

Title: Engine swap
Post by Justinmkantor on 07/19/09 at 19:55:58

Anybody know if it is a straight swap between 1987 engine/trans etc with a 1998?

Title: Re: Engine swap
Post by Yonuh Adisi on 07/19/09 at 21:05:25

It will go in the frame with no problem but the wiring harness' are different.

Title: Re: Engine swap
Post by Justinmkantor on 07/19/09 at 21:22:41

I was just switching the engines, no harnesses. I can just cut, solder, the few wires it takes to hook it up i think. Anything else I need to know. I bought a bike that I know the engine is good and want the 5 speed as well. How easy is a swap? Can 1 person pick up the engine? Any tips?

Title: Re: Engine swap
Post by Yonuh Adisi on 07/19/09 at 21:28:21

I have taken out and put my engine back in a few times by my self. I wouldn't recommend it, but there are techniques to make it easier. One is lay the engine on it's side then lay the frame over the engine and lift both back up. I could never figure out to exactly do it though so I just keep hurting my back lifting the thing in and out.

Title: Re: Engine swap
Post by Justinmkantor on 07/19/09 at 21:43:01

Sweet, thats a nice weekend project. Think I will just wrench my back.

Title: Re: Engine swap
Post by verslagen1 on 07/19/09 at 21:59:08

The CDI's are different, best to use one of the same vintage as the engine.

Easy way to yank the engine.
remove all the wires, bolts and brackets.
lay a blanket on the lawn.
lay the bike on the blanket.
wiggle the engine free of the frame.
set the engine upright
Ask the wife to give you a hand
say thank you now can we pick up the engine and put it on the bench?
it's about 80# althought I still don't trust the fedex scale
it don't feel that heavy.

Title: Re: Engine swap
Post by mikestrikes on 07/20/09 at 06:46:33

I know of a guy wanting to sell a Kawasaki ZRX1100 motor for $600 plus shipping..... I bet I could shoehorn it in fer ya !  :o

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