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General Category >> Rubber Side Down! >> New Hardcase & Bags (Update)
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Message started by Bear_Rider on 07/08/08 at 15:48:55

Title: New Hardcase & Bags (Update)
Post by Bear_Rider on 07/08/08 at 15:48:55

I just finished the major part of my new rack and got the top case mounted. I thought that I'd take some pictures before mounting the side cases so that the details can be seen.

I'm happy with the job thus far, especially considering that it was done with only a drill, a hacksaw, a vise, a hammer, and a can of spray paint. It's not QUITE plumb and true, but it's close enough.

Views from front and rear quarters:
http://www.silverspringsonline.com/savage/FrontQuarter.JPG
http://www.silverspringsonline.com/savage/RearQuarter.jpg

The underpinnings:
http://www.silverspringsonline.com/savage/Underpinnings.JPG

http://www.silverspringsonline.com/savage/ATGATT.JPG
The case holds all my gear -- helmet, gloves, jacket, and pants while I'm shopping. When I come out, it will hold my groceries/purchases. No excuse not to have ATGATT. It will also haul my computer and all my camera gear when I'm working, or a whole lot of camping gear.

I'll post more pictures when I'm finished.

Title: Re: New Hardcase & Bags
Post by Gort on 07/08/08 at 16:30:51

This is quality construction. Zoom in on the framework and you can see attention to detail, with very sturdy design using an X'd frame and good sized bolts. And the Savage wasn't butchered to do this. Step by step instructions should go into the Tech Section. This design is strong and practical, and I myself would like to build one and store it, for the day I might go on a long trip.

Title: Re: New Hardcase & Bags
Post by YonuhAdisi on 07/08/08 at 16:35:15

Yes, this definitely looks like a great idea for extra long runs. Please post step by step in tech/ref section.

Title: Re: New Hardcase & Bags
Post by T Mack 1 on 07/08/08 at 17:44:40

Wow..... Thanks !!!! I just remembered I have a Pelican case in the basement.

Hmmmm.... mount my AUX brake light with hook up to the connector used for my Lapa-top backpack and I'll be good to go. Looks like AUto-Zone is going to get more of my money.

Title: Re: New Hardcase & Bags
Post by Max_Morley on 07/08/08 at 21:28:52

As a bagger driver, I really like it. Way to go. Max

Title: Re: New Hardcase & Bags
Post by Bear_Rider on 07/11/08 at 21:43:51

0D3E3824393E4C0 wrote:

The technical section will have to wait until this winter when I rebuild this thing. Everything on this version was bent into shape with a hammer and vise, then cut to fit, with a tape measure, a carpenters square, and a good bit of the old Mk I eyeball. I'll disassemble it this winter, make some engineering drawings and have the parts made by someone with the proper tools to make the bends square and all matching, and I will incorparate a few things that I already wish that I'd done.

My big hope this winter is to make the case easy to take on and off using an adaptation of a system worked out by another biker on one of the adventure forums.

I got the new turn signals mounted this morning, and hope to get the side cases on this weekend. If so, I'll have another set of pictures next week.

So far, the most traumatic part has been drilling the first hole in that rather expensive case. Each of the next two only cost half as much. Hopefully, it will less than half as traumatic. ;D

Title: Re: New Hardcase & Bags
Post by sockmonkeygirl on 07/12/08 at 06:10:48

I agree with the others, Bear. Great job!!

Would be an awesome set up for driving to work. The box looks kinda like a DeWalt box to me (same colors as their tools) :)

Title: Re: New Hardcase & Bags
Post by Bear_Rider on 07/15/08 at 13:21:10

I finally got the two side cases mounted. I used Pelican 1500 cases. I probably could have gotten away with using the slightly larger 1550 cases.

http://www.silverspringsonline.com/savage/Done.jpg

Title: Re: New Hardcase & Bags (Finished)
Post by sluggo on 07/15/08 at 13:59:44

as a bobber fan i must cry sacrelege (sp)

but then again that top one is big enough to carry my mil.

Title: Re: New Hardcase & Bags (Finished)
Post by Gort on 07/15/08 at 15:03:40

You've got to admit, with this set-up you could tour for many days, stopping only for gas. There is enough room for a tent, sleeping bag, supplies and even a gas can. How about step by step instructions placed in the Tech Section? I'd build this 'just in case', and store it in the garage.

Title: Re: New Hardcase & Bags (Finished)
Post by Bear_Rider on 07/15/08 at 17:25:01

The tech section will have to wait until this winter when I refurbish this thing. As it stands now, each piece was hand-bent, then cut to fit. Disassembling it is a piece-by piece operation and would require hours to piece back together.

I intend to use this as a prototype, make drawing with real dimensions, and have the pieces created by a shop with the proper equipment to produce accurate bends. Several of the dimension need adjustment. For instance, I had to shim the left side case out 1/4 inch to clear the shock.

I'm also a little concerned about the thicknesses of a couple of components. By this winter I will know if they will need to be made stouter.

Title: Re: New Hardcase & Bags (Finished)
Post by Bear_Rider on 08/07/08 at 18:25:14

I just got back from my 1200 round trip. The rack and cases handled the rather large load very well, but had a tendency to shimmy left and right when I hit a bump.

http://www.silverspringsonline.com/savage/Oregon08/0500%20AKA%20O%20Dark%20Thirty.jpg

When I rework the rack this winter, I will have to work in some cross bracing to handle this. I was never too concerned about the wobble, because most of the time I was leaning back against the case and my body served as a damper. However, I suspect that the fasteners will all loosen up over the long term.

Title: Re: New Hardcase & Bags (Update)
Post by Spiff on 08/07/08 at 19:17:16

Wow.

And I thought strapping two soft-sided coolers over my pillion was clever.

You, sir, are a genius ... maybe even a Mad Genius! (And I mean that as a compliment.)

Title: Re: New Hardcase & Bags (Update)
Post by verslagen1 on 08/07/08 at 19:55:19

here's something to add to the stack...

http://images.craigslist.org/0115080102110103042008080682ea3ecbba1a1a76cf005f43.jpg

Kolpin 1.5 gallon gas cans

Title: Re: New Hardcase & Bags (Update)
Post by doc5446 on 08/07/08 at 23:05:52

With all that weight in the rear, I'm amazed you weren't pulling wheelies out of every stop ;D

Title: Re: New Hardcase & Bags (Update)
Post by T Mack 1 on 08/08/08 at 14:40:11

Ok Verslagan... you pinged my interest and made me Yahoo the Kopin tanks.

First website, montana Jack's .... $45 plus $16 for the bracket... hmmm bit pricey for a plastic tank..... then I click around the site and saw this which I'm sure someone here could MOD onto a Savage......

http://www.montanajacks.com/index.asp?PageAction=VIEWPROD&ProdID=1237

Title: Re: New Hardcase & Bags (Update)
Post by verslagen1 on 08/08/08 at 15:40:38

Now if only the backrest could recline.... ;D

Title: Re: New Hardcase & Bags (Update)
Post by Jack_650 on 08/08/08 at 16:11:48

I have been giving those ATV boxes a look myself of late. They're a bit heavy when empty and don't look too great, but then my bike's a borderline rat bike by now anyway. They look like they're pretty secure for those truck stop get away for the bike meal breaks. And don't they just have the best toys in those big truck stop stores?

Jack

Title: Re: New Hardcase & Bags (Update)
Post by Bear_Rider on 08/08/08 at 16:29:35

7479637A7360776472652226160 wrote:

With all that weight in the rear, I'm amazed you weren't pulling wheelies out of every stop ;D

If you compare the total weight on the bike, it was considerably less than that of a passenger, and I never had to worry about it leaning the wrong way. ;D

Title: Re: New Hardcase & Bags (Update)
Post by Bear_Rider on 08/08/08 at 16:31:06

416A6860543D3E3B0B0 wrote:

And don't they just have the best toys in those big truck stop stores?

Jack

Are you speaking of those dispensers in the men's bathrooms? ;D

Title: Re: New Hardcase & Bags (Update)
Post by troglobil on 08/08/08 at 17:23:37

what windshield do you have on that bike? It looks about the size I'm looking for.

Title: Re: New Hardcase & Bags (Update)
Post by Bear_Rider on 08/08/08 at 17:25:48

I have the stock Suzuki windshield.

Title: Re: New Hardcase & Bags (Update)
Post by troglobil on 08/08/08 at 17:32:18

Realy? My stock one looks smaller. I was thinking yiou had the Memphis shades demon.

Title: Re: New Hardcase & Bags (Update)
Post by verslagen1 on 08/08/08 at 17:55:24

here's the demon

http://suzukisavage.com/yabb2.2/Attachments/Verslagen1.jpg

Title: Re: New Hardcase & Bags (Update)
Post by troglobil on 08/08/08 at 18:07:21

Ok ,Thats not the demon.After checking their website, I guess it was the classic duece I was thinking of. But how do you like the Demon?

Title: Re: New Hardcase & Bags (Update)
Post by verslagen1 on 08/08/08 at 18:20:38

never had anything else, but it works just fine. plenty of adjustment.

did get a chance to try paladins bike, he has a flyscreen. If I find one lying around I'll get one. More wind on chest which is great in the summer, but not enough to knock you off the bike.