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Message started by jd06s40 on 03/26/07 at 17:19:16

Title: se muffler mod
Post by jd06s40 on 03/26/07 at 17:19:16

i have a 06 s40 at 941ft altitude what main jet and pilot jet will i need for this mod and not have backfire and popping thanks in advanced

Title: Re: se muffler mod
Post by barry68v10 on 03/26/07 at 17:41:23

Personally, I would start with the white spacer mod before changing any jets.  1/2 white spacer should solve most, if not all, of your woes.  Then proceed with Lancers carb tuning found by a site search.

Title: Re: se muffler mod
Post by Brewbrother on 03/26/07 at 18:27:20


jd06s40 wrote:
i have a 06 s40 at 941ft altitude what main jet and pilot jet will i need for this mod and not have backfire and popping thanks in advanced


Are you looking for more performance from the bike?? What kind of riding do you do?? Are you a commuter with city road travel?? A highway traveller?? The more you contribute the more responses you get. BTW, you will always have a few pops on decel. Its just the nature of the thumper. Its the real backfires and a very lean fuel system you should be intrested in eliminating . check my sig line. I ride at near sea level in the deep south.

Title: Re: se muffler mod
Post by jd06s40 on 03/26/07 at 18:59:29

i mainly ride in town. i put a se muffler on rejet with 152.5 main i removed brass plug and adjusted mix screw a few different ways i am getting backfire when i shift  at low speeds if i am on the highway and gun it and shift 1-2 2-3 3-4 4-5 there is no backfire or pop just crusing in town and shift normal i get a pop or sometimes shot gun pop

Title: Re: se muffler mod
Post by Brewbrother on 03/26/07 at 19:32:03


jd06s40 wrote:
i mainly ride in town. i put a se muffler on rejet with 152.5 main i removed brass plug and adjusted mix screw a few different ways i am getting backfire when i shift  at low speeds if i am on the highway and gun it and shift 1-2 2-3 3-4 4-5 there is no backfire or pop just crusing in town and shift normal i get a pop or sometimes shot gun pop


Your main jet controls you wide open throttle. Your needle jet 1/4-3/4 throttle and your pilot jet closed to 1/4 throttle. Bearing that in mind what part of the throttle are you using the most??In my experience if you change the exhaust you should balance it with a change in the intake. either a better freer filter or a desnorkel or both. I would also suggest the iridium plug. When you get ready to adjust the air screw please refer to lancers straight and simple carb tuning in the tech forum. It works. the jets are trial and error. They are cheap. I have a 55 pilot on my work bench. If you would like to try it, PM me an addy and I'll send it to you. If you are having backfire on upshift its more than likely an air leak. Either in the intake or exhaust. check your connections and pay attention to the header connection. You may want to pull the header gasket and make sure it is not cracked or deformed. backfires on decel indicate a lean fuel condition and are remdied by rejetting. hope that helps.

Title: Re: se muffler mod
Post by thumperclone on 03/26/07 at 19:42:07

search             lancers' simple carb tuning(quick and simple?)  it works...
search           carb,jets,tuning,

you have the S.E. on now if i read rite..any intake mods past or future??

Title: Re: se muffler mod
Post by jd06s40 on 03/26/07 at 20:30:44

not intake mods yet. i am going to a dealer in the morning to pick up 55 pilot that they had ordered for me . when i take off in 1 then let off throttle to shift it pops at every shift in normal riding if i am on a country road or something and i give throttle[ hard thottle] and shift there is no pop i am going to try the 55 pilot and see what happens

Title: Re: se muffler mod
Post by Brewbrother on 03/26/07 at 20:36:41


jd06s40 wrote:
not intake mods yet. i am going to a dealer in the morning to pick up 55 pilot that they had ordered for me . when i take off in 1 then let off throttle to shift it pops at every shift in normal riding if i am on a country road or something and i give throttle[ hard thottle] and shift there is no pop

Its air leaks either in the intake boot or in the exhaust. check your connections. Did you get some SS hex heads for the carb bowl??


Title: Re: se muffler mod
Post by jd06s40 on 03/26/07 at 21:02:22

no i put the orginal screws back in

what is a iridium plug?

Title: Re: se muffler mod
Post by Grove_Tucky_650 on 03/27/07 at 05:48:41


Brewbrother wrote:


Your main jet controls you wide open throttle. Your needle jet 1/4-3/4 throttle and your pilot jet closed to 1/4 throttle. Bearing that in mind what part of the throttle are you using the most??In my experience if you change the exhaust you should balance it with a change in the intake. either a better freer filter or a desnorkel or both. I would also suggest the iridium plug. When you get ready to adjust the air screw please refer to lancers straight and simple carb tuning in the tech forum. It works. the jets are trial and error. They are cheap. I have a 55 pilot on my work bench. If you would like to try it, PM me an addy and I'll send it to you. If you are having backfire on upshift its more than likely an air leak. Either in the intake or exhaust. check your connections and pay attention to the header connection. You may want to pull the header gasket and make sure it is not cracked or deformed. backfires on decel indicate a lean fuel condition and are remdied by rejetting. hope that helps.


I need a 55 pilot jet if you like to get rid of it still. You can PM me if so.


Title: Re: se muffler mod
Post by jd06s40 on 03/27/07 at 17:14:31

took the bike out today after putting 152.5 main jet in and adjusting mix screw and it ran great on day put about 80 miles on it. went to dealer and picked up 55 pilot havent installed yet cause bike ran so great today. think i should put the pilot in?

Title: Re: se muffler mod
Post by Reelthing on 03/27/07 at 21:32:45

How many turns out are you on the pilot/mixture screw?
If ~2 or so I'd leave the pilot jet as is  

Title: Re: se muffler mod
Post by jd06s40 on 03/28/07 at 16:41:05

about 2 to 2 1/2

Title: Re: se muffler mod
Post by Brewbrother on 03/29/07 at 19:32:52


jd06s40 wrote:
about 2 to 2 1/2

then you need a rejet. Go bigger on the pilot and shave the spacer. I will not recomment getting rid of the spacer although I do not use one. Your altitude is the variable. how high is ohio??

Title: Re: se muffler mod
Post by Brewbrother on 03/29/07 at 19:35:32


jd06s40 wrote:
no i put the orginal screws back in

what is a iridium plug?


A hotter plug that helps. do a search on the site and find a model number. All the anwsers are in the archives.

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