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Message started by Brewbrother on 06/13/06 at 17:44:51

Title: Screw question.
Post by Brewbrother on 06/13/06 at 17:44:51

Are the screws on the carb bowl as soft as the ones on the carb cap?? anyone know what size??

Title: Re: Screw question.
Post by tfrawg75 on 06/13/06 at 17:53:43

I've heard alot of people say that they are. In my experience I had no problems with the bowl screws or with the ones on top. Guess I had a good screw driver or maybe I just got lucky. I don't know the size of them though just take one out and take it with u to the hardware store. That's what I would do

Title: Re: Screw question.
Post by Reelthing on 06/13/06 at 20:42:09

m5x10mm for the cap and m5x15mm for the bowl - stainless allen head work real fine

Title: Re: Screw question.
Post by thumperclone on 06/14/06 at 10:09:09

had trouble with both sets on my o6 went to ss allens..

Title: Re: Screw question.
Post by Dynobob on 06/14/06 at 11:52:10

Yes, very soft and very tight from the factory. 1/2 of mine stripped with a good screwdriver. I have stainless allen heads now.

Pointy vice grips are your friend  ;D

Title: Re: Screw question.
Post by Brewbrother on 06/14/06 at 17:11:43


Reelthing wrote:
m5x10mm for the cap and m5x15mm for the bowl - stainless allen head work real fine

which thread size??

Title: Re: Screw question.
Post by Brewbrother on 06/14/06 at 17:12:29


Dynobob wrote:
Yes, very soft and very tight from the factory. 1/2 of mine stripped with a good screwdriver. I have stainless allen heads now.

Pointy vice grips are your friend  ;D


That was the case with my top cap.


Title: Re: Screw question.
Post by Reelthing on 06/16/06 at 21:13:27


Brewbrother wrote:

which thread size??

m5 .8

Title: Re: Screw question.
Post by DaddySauce on 06/21/06 at 12:49:43

Ya, I was told from the guy that I bought my bike from that I should replace those bolts even though nothing was wrong with them.   I think it just gave me an excuse to do the Dynojet.    ;)

Title: Re: Screw question.
Post by Savage_Rob on 06/21/06 at 12:57:35

Rejetting is one thing but skr00 the DJ kit unless you intend to make use of the free dyno run coupon.  Otherwise it's a waste of money.  Do the spacer mod and buy a few main jets at $3 each.

Either way, replace all eight of the screws with stainless allen screws.  You'll be a lot happier on any future access efforts.

Title: Re: Screw question.
Post by DaddySauce on 06/21/06 at 13:08:34

I see that now... but this was before I found this WONDERFUL site!    ;D

Title: Re: Screw question.
Post by klx650sm2002 on 06/22/06 at 04:55:00

My Keihin FCR 41 has allen bolts everywhere, makes things much easier.

Clive W  :D

Title: Re: Screw question.
Post by mmp on 06/22/06 at 11:32:40

I did the spacer mod and the main jet replacement last night, what a pain in the arse the top screws were. The things were so darn soft. I had to finely pull the carb off to actually secure it down to get a good hold on the screws. The screws on the bowl came off really easy, but that is because the factory had actually put locknut washers on the bottom screws. I replaced the screws with M5 x 12mm - 0.8 for the top and M5 x 15mm - 0.8 for the bottom.

I have a sportster muffler on with a 12" adapter and a new fabricated bracket that attaches to the stock muffler hanger, I like the look of the long pipe but I have to find a heat shield to cover it. I bought header pipes and heat shields from a 2000 HD Heritage to see if I can adapt one of the shields for my needs.

Did the spark plug henge while I had everything off the bike as well. I have 1500miles on it, so I guess the next thing will be a valve adjustment in the fall.

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